Dergiler / Sigma Journal of Engineering and Natural Sciences / 2018 / Cilt: 36 Sayı: 4

SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING

Sayfa
1197–1214
Yayın Tarihi
2018-12-01
DOI
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⚡ TL;DR(1 Cümlede Hızlı Çıkarım)

As a result of these, gap analysis are conducted, needs are established and future research opportunities are expressed.

📌 3 Maddede Bu Makale

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Amaç & Hipotez:Additive manufacturing technologies, depending on melting of metal powder particles layer upon layer for building 3D functional objects, have widened their application area within biomedical, automotive, aerospace and die/mold industries.
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Temel Bulgular & Veri:Along with the increased application of additive manufacturing, a better understanding of different aspects for the technique has become necessary to fulfill the high demands of quality and productivity.
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Sonuç & Katkı:As a result of these, gap analysis are conducted, needs are established and future research opportunities are expressed.
🔬Tür:Literatür & Derleme Çalışması
📍Kapsam:Genişletilmiş Akademik Örneklem
⚙️Değişkenler:Additive manufacturing · Finite element analysis · Laser powder bed fusion

Abstract

Additive manufacturing technologies, depending on melting of metal powder particles layer upon layer for building 3D functional objects, have widened their application area within biomedical, automotive, aerospace and die/mold industries. Along with the increased application of additive manufacturing, a better understanding of different aspects for the technique has become necessary to fulfill the high demands of quality and productivity. One of the significant process limits of additive manufacturing technologies are residual stresses induced by heating the fine metal powder to the melting point and sudden cooling to the initial temperature. Process simulations performed in a computer environment is of critical importance to predict and to prevent this risk. This paper represents a systematical literature review on the numerical simulations of laser powder bed fusion additive manufacturing. It covers the background and development of analytical models with the contributions of previous ones used for traditional manufacturing techniques such as welding. The details of the numerical modeling studies are provided for thermal and mechanical analysis with the arrangements and assumptions made to reduce the simulation times. Application features are also referred like part material, part size, validation case and the software used for simulations. As a result of these, gap analysis are conducted, needs are established and future research opportunities are expressed.

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Bu Makaleye Atıf Yap

KUŞHAN, M. C., POYRAZ, Ö., UZUNONAT, Y., ORAK, S. (2018). SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. Sigma Journal of Engineering and Natural Sciences, Cilt: 36 Sayı: 4, 1197–1214. https://ajindex.com/articles/897702

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Kaynakça (3)

  1. ⦁ ASTM F2792-12a, (2012) Standard Terminology for Additive Manufacturing Technologies, ASTM International, West Conshohocken, PA, ⦁ www.astm.org. ⦁ Wohlers, T., (2014)
  2. Wohlers report, Wohlers Associates Inc. ⦁ Stucker, B., Gibson, I., and Rosen, D., (2010)
  3. Additive Manufacturing Technologies, Springer. ⦁ Kruth, J.P., Wang, X., Laoui, T., and Froyen, L., (2003) Lasers and materials in selective laser sintering, Assembly Automation 23.4: 357-371. ⦁ Levy, G.N., Schindel, R., and Kruth, J.P., (2003) Rapid manufacturing and rapid tooling with layer manufacturing (LM) technologies, state of the art and future perspectives, CIRP Annals-Manufacturing Technology 52.2: 589-609. ⦁ Vrancken, B., Wauthlé, R., Kruth, J.P., and Humbeeck, J.V., (2013) Study of the influence of material properties on residual stress in selective laser melting. In Proceedings of the solid freeform fabrication symposium393-407. ⦁ Rao, R.V., (2010) Advanced modeling and optimization of manufacturing processes: international research and development, Springer Science & Business Media. ⦁ Guo, N., and Leu, M.C., (2013) Additive manufacturing: technology, applications and research needs, Frontiers of Mechanical Engineering 8.3: 215-243. ⦁ Van Belle, L., Vansteenkiste, G., and Boyer, J.C., (2012) Comparisons of numerical modelling of the Selective Laser Melting. In Key Engineering Materials Vol. 504: 1067-1072. ⦁ Mercelis, P., and Kruth, J.P., (2006) Residual stresses in selective laser sintering and selective laser melting, Rapid prototyping journal 12.5: 254-265. ⦁ Nickel, A., Barnett, D., Link, G., and Prinz, F., (1999) Residual stresses in layered manufacturing. In Proceedings of the solid freeform fabrication symposium 239-246. ⦁ Kruth, J.P., Deckers, J., Yasa, E., and Wauthlé, R., (2012) Assessing and comparing influencing factors of residual stresses in selective laser melting using a novel analysis method. Proceedings of the institution of mechanical engineers, Part B: Journal of Engineering Manufacture 226.6: 980-991. ⦁ Poyraz, Ö., and Kuşhan, M. C., (2018) Investigation of the effect of different process parameters for laser additive manufacturing of metals, Journal of the Faculty of Engineering and Architecture of Gazi University, 33:2 (2018) 729-742. ⦁ Radaj, D., (1992) Heat Effects of Welding: Temperature Field, Residual Stress, Distortion, Springer. ⦁ Papadakis, L., Branner, G., Schober, A., Richter, K.H., and Uihlein, T., (2012) Numerical modeling of heat effects during thermal man