KaydedilenlerDerginizi ekleyin

Dergiler / Research on Engineering Structures and Materials / 2017 / Cilt: 3 - Sayı: 1

A case study for improving tool life in cold forging: Carbon fiber composite reinforced dies

Sezgin YURTDAŞ
Umut İNCE
Cenk KILIÇASLAN
HASAN YILDIZ
Sayfa
65–75
DOI
—
🏛️Bu makalenin bibliyografik verileri ve tam metin bağlantısı DergiPark üzerinden sağlanmıştır.
DergiPark Kaydı ↗
✨

Yapay Zeka Hızlı Bakış & Çıkarımlar

AI Insight
⚡ TL;DR(1 Cümlede Hızlı Çıkarım)

It was found that the die made of Tenax-J UMS40 F23 24K 800tex S carbon fiber composite reinforced stress ring has the highest tool life and showed 25% higher tool life compared to conventional steel dies.

📌 3 Maddede Bu Makale

🎯
Amaç & Hipotez:Tool life affects the cost of the production significantly and it highly depends on shrink fitting conditions of die components in cold forging operations.
📊
Temel Bulgular & Veri:The tensile strength of stress ring and shrink fitting rate of die insert are the most effective parameters on tool life.
💡
Sonuç & Katkı:It was found that the die made of Tenax-J UMS40 F23 24K 800tex S carbon fiber composite reinforced stress ring has the highest tool life and showed 25% higher tool life compared to conventional steel dies.
🔬Tür:Araştırma Makalesi
📍Kapsam:Genişletilmiş Akademik Örneklem
⚙️Değişkenler:Alan Parametreleri

Özet

Tool life affects the cost of the production significantly and it highly depends on shrink fitting conditions of die components in cold forging operations. The tensile strength of stress ring and shrink fitting rate of die insert are the most effective parameters on tool life. In this study, tool life of dies consisting of H13 steel stress ring were compared to dies with carbon fiber composite reinforced stress rings. Initially, two different composite dies were produced using Tenax- E IMS65 E23 24K 830tex and Tenax-J UMS40 F23 24K 800tex S carbon fibers by filament winding method. In order to determine the proper fiber orientation, numerical analysis of cold forging process was carried out on ABAQUS and SIMUFACT finite element softwares. According to numerical results, [90/±45/±15/90] n fiber orientation was chosen for industrial application. It was found that the die made of Tenax-J UMS40 F23 24K 800tex S carbon fiber composite reinforced stress ring has the highest tool life and showed 25% higher tool life compared to conventional steel dies.

🔖

Bu Makaleye Atıf Yap

YURTDAŞ, S., İNCE, U., KILIÇASLAN, C., YILDIZ, H. (2017). A case study for improving tool life in cold forging: Carbon fiber composite reinforced dies. Research on Engineering Structures and Materials, Cilt: 3 - Sayı: 1, 65–75. https://ajindex.com/articles/302639

📄 Tam Metin PDF Okuyucu

📄

PDF görüntüleyici hazırlanıyor...

Kaynakça (10)

  1. Smith WF. Malzeme Bilimi ve Mühendisliği, Literatür, İstanbul, Türkiye, 2001. Demirel A. The characterization of carbon fiber reinforced epoxy composite materials, Msc Dissertation, Gazi University, 2007.
  2. Ahn SH, Kim TH, Kim BM, Choi JC. A study on the prediction of fatigue life in axi- symmetric extrusion die, Journal of Materials Processing Technology, 1997; 71: 343- 349. http://dx.doi.org/10.1016/S0924-0136(97)00093-9 Lesmana DS. Case study of a composite sleeve application as permanent pipeline repair, Petromin Pipeliner, 2012; Jan-Mar: 30-36. Karpuz P. Mechanical characterization of filament wound composite tubes by internal pressure testing. Ph.D. Dissertation, Middle East Technical University, 2005.
  3. Tong KK, Goh CS, Fu MW, Muramatsu T, Yong MS. Predictive methods and improvements in die life for cold forging, 2004, STR/03/005/FT. Mikado H, Ishihara S, Oguma N, Masuda K, Kitagawa S, Kawamura S. Effect of stress ratio on fatigue lifetime and crack growth behavior of WC-Co cemented carbide, Transactions of Nonferrous Metals Society of China, 2014; 24: 14-19. http://dx.doi.org/10.1016/S1003-6326(14)63282-9
  4. Kawahara J, Matsumoto R, Mori S, Osakada K. Predicting Fatigue Life of Carbide Tool Using Elastic-Plastic FEM, Proceedings of the 44 th International Cold Forging Group Plenary Meeting, 2011, 55-59.
  5. Ceratizit, Wear parts complete programme, http://www.ceratizit.com/uploads/tx_extproduct/files/GD_KT_PRO-0272- 0915_SEN_ABS_V1.pdf, last accessed: 20.05.2016
  6. Bohler Uddeholm, AISI H13 hot work tool steel, http://www.bucorp.com/media/H13_data_sheet_09032013.pdf, last accessed: 24.08.2015. Strong AB. Fundamentals of Composite Manufacturing Materials, Methods and Applications, Society of manufacturing engineers, Dearborn, United States, 2008.
  7. Dave RS, Loos AC. Processing of Composites, Hanser publisher, Munich, 2000. http://dx.doi.org/10.3139/9783446401778
  8. Toho Tenax, Properties of tenax filament yarn, http://www.tohotenax.com/tenax/en/products/standard.php last accessed: 24.08.2015
  9. Huntsman, Advanced materials high performance components, http://www.huntsman.com/advanced_materials/Media%20Library/global/files/201 5%20US%20High%20Performance%20Components%20Brochure.pdf, last accessed: 24.08.2015.
  10. Saroosh MA, Lee HC, Im YT, Cohoi SW, Lee DL. High cycle fatigue life prediction of cold forging tools based on workpiece material property, Journal of Materials Processing Technology, 2007, 191:178-181. http://dx.doi.org/10.1016/j.jmatprotec.2007.03.015