Journals / International Journal of 3D Printing Technologies and Digital Industry / 2022 / Cilt: 6 - Sayı: 3

MANUFACTURING AND CHARACTERIZATON OF WAAM-BASED BIMETALLIC CUTTING TOOL

Pages
548–555
Publication Date
2022-12-31
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

Thus, detailed microstructural analysis and hardness tests were conducted to understand the general microstructural characteristic of the manufactured cutting tool, including interfaces between two different materials.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Wire-arc additive manufacturing (WAAM) is a promising method to produce many functional components in different industries.
📊
Key Findings & Data:The bimetallic cutting tool was produced by depositing MSG 6 GZ-60 hard-facing welding wire on top of the austenitic stainless-steel wall produced with ER 316LSi solid wire.
💡
Conclusion & Impact:Thus, detailed microstructural analysis and hardness tests were conducted to understand the general microstructural characteristic of the manufactured cutting tool, including interfaces between two different materials.
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Bimetallic Structure · Metal Additive Manufacturing · Wire Arc Additive Manufacturing

Abstract

Wire-arc additive manufacturing (WAAM) is a promising method to produce many functional components in different industries. In this method, the welding wires from the feedstock are melted by arc discharge and deposited layer by layer. Other welding wires having different chemical compositions can also be added to the top of the previously deposited layer by replacing the feed wire from the stock to produce bimetallic components. This study investigated the feasibility of using robotic wire arc additive manufacturing technology to produce a bimetallic cutting tool. The bimetallic cutting tool was produced by depositing MSG 6 GZ-60 hard-facing welding wire on top of the austenitic stainless-steel wall produced with ER 316LSi solid wire. The cutting-based equipment requires an increased abrasion resistance with the combination of ductility to provide adequate tool life and performance. Thus, detailed microstructural analysis and hardness tests were conducted to understand the general microstructural characteristic of the manufactured cutting tool, including interfaces between two different materials.

🔖

Cite This Article

GÜROL, U., DİLİBAL, S., TURGUT, B., BAYKAL, H., KÜMEK, H., KOÇAK, M. (2022). MANUFACTURING AND CHARACTERIZATON OF WAAM-BASED BIMETALLIC CUTTING TOOL. International Journal of 3D Printing Technologies and Digital Industry, Cilt: 6 - Sayı: 3, 548–555. https://ajindex.com/articles/859948

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (9)

  1. Chen, X., Han, J., Wang, J., Cai, Y., Zhang, G., Lu, L., Xin, Y., Tian, Y., “A functionally graded material from TC4 to 316L stainless steel fabricated by double-wire + arc additive manufacturing”, Materials Letters, Vol. 300, Pages 130-141, 2021
  2. Wu, B., Qiu, Z., Pan, Z., Carpenter, K., Wang,T., Ding, D., Duin, S.V., Li, H., “Enhanced interface strength in steel-nickel bimetallic component fabricated using wire arc additive manufacturing with interweaving deposition strategy”, Journal of Materials Science & Technology, Vol. 52, Pages 226–234, 2020
  3. Ahsan, M.R.U., Fan, X., Seo, G.J., Ji, C., Noakes, M., Nycz, A., Liaw, P.K., Kim, D.B., “Microstructures and mechanical behavior of the bimetallic additively-manufactured structure (BAMS) of austenitic stainless steel and Inconel 625”, Journal of Materials Science & Technology, Vol. 74, Pages 176–188, 2021
  4. Sasikumar, R., Kannan, A.R., Kumar, S.M., Pramod, R., Kumar, N.P., Shanmugam, N.S., Palguna, Y., Sivankalai, S., “Wire arc additive manufacturing of functionally graded material with SS 316L and IN625: Microstructural and mechanical perspectives”, CIRP Journal of Manufacturing Science and Technology, Vol. 38, Pages 230–242, 2022
  5. Ahsan, M.R.U., Tanvir, A.N.M., Ross, T., Elsawy, A., Oh, M.S., Kim, D.B., “Fabrication of bimetallic additively manufactured structure (BAMS) of low carbon steel and 316L austenitic stainless steel with wire arc additive manufacturing”, Rapid Prototyping Journal, Vol. 3, Pages, 519–530, 2020
  6. Çam, G., “Prospects of producing aluminum parts by wire arc additive manufacturing (WAAM)”, Materials Today: Proceedings, Vol. 62, Pages 77-85, 2022 7
  7. Güler, S., Serindağ, H.T., Çam, G., “Wire arc additive manufacturing (WAAM): Recent developments and prospects”, Mühendis ve Makine (Engineer and Machinery), Vol. 63, Pages 82-116, 2022 9. Zhang, C., Chen, F., Huang, Z., Jia, M., Chen, G., Ye, Y., Lin, Y., Liu, W., Chen, B., Shen, Q., Zhang, L., Lavernia, E.J., “Additive manufacturing of functionally graded materials: A review”, Materials Science and Engineering: A, Vol. 764, 138209, 2019
  8. Zhang, W.Q., Zhang, B.P., Xiao, H.F., Zhu, H.H., “Interfacial phenomena and microstructure of copper/steel bimetal structure produced by a new hybrid additive manufacturing process combining selective laser melting and directed energy deposition”, Materials Science Forum, Vol. 1054, Pages 31–36, 2022
  9. Wu, B., Pan, Z., Ding, D., Cuiuri, D., Li, H., Xu, J., Norrish, J., “A review o