Journals / Journal of Scientific Reports-A / 2022 / Sayı: 050

OPTIMIZATION of MACHINING PARAMETERS for BORON ALLOY STEEL by PLUNGE ELECTRO EROSION by TAGUCHI TECHNIQUE

Pages
169–180
Publication Date
2022-09-30
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

It was concluded that the effects of the impact time and the impact waiting time on the average surface roughness were insignificant.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:In this study, the machinability of Boron Alloy Steel by electrical discharge machining (EDM) method was investigated.
📊
Key Findings & Data:Taguchi L27 vertical knee test set was used in the experimental study.
💡
Conclusion & Impact:It was concluded that the effects of the impact time and the impact waiting time on the average surface roughness were insignificant.
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Electrical discharge machining · boron alloy steel · material removal rate

Abstract

In this study, the machinability of Boron Alloy Steel by electrical discharge machining (EDM) method was investigated. Taguchi L27 vertical knee test set was used in the experimental study. Discharge current, pulse on time, and pulse of time were selected as processing parameters. As a result of the experiments, average surface roughness, material removal rate, electrode wear rate values were investigated. The Taguchi method was used to decide on the optimal machining parameters. The effect of control factors on experimental results was calculated using analysis of variance. In the results of the experimental studies, the discharge current was found to be the most effective parameter on the electrode wear rate (EWR), average surface roughness (Ra) and material removal rate (MRR), It has been shown that increasing the discharge current (I) value will have a negative effect on Ra. The factors affecting the average surface roughness after calculation are 86.51% discharge current, 6.17% pulse on time and 0.2% pulse off time. It was concluded that the effects of the impact time and the impact waiting time on the average surface roughness were insignificant. For MRR, the discharge current is 75.56%, the pulse on time is 9.54%, and the pulse off time is 2.03%. For EWR, the discharge current is 52.87%, toff with 6.25%, and ton with 3.25%

🔖

Cite This Article

ŞAHİN, İ. B., URTEKİN, L., GENÇ, A., ÖZERKAN, H. B. (2022). OPTIMIZATION of MACHINING PARAMETERS for BORON ALLOY STEEL by PLUNGE ELECTRO EROSION by TAGUCHI TECHNIQUE. Journal of Scientific Reports-A, Sayı: 050, 169–180. https://ajindex.com/articles/778937

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (13)

  1. Ho, K. H., and Newman, S. T. (2003), State of the art electrical discharge machining (EDM), International Journal of Machine Tools and Manufacture, 43(13), 1287-1300
  2. Yue, X., Li, Q., and Yang, X. (2020), Influence of thermal stress on material removal of Cf_SiC composite in EDM. Ceramics International, 46(6), 7998-8009
  3. Jahan, M. P., Wong, Y. S., and Rahman, M. (2010), A comparative experimental investigation of deep-hole micro-EDM drilling capability for cemented carbide (WC-Co) against austenitic stainless steel (SUS 304), The International Journal of Advanced Manufacturing Technology, 46(9), 1145-1160
  4. Çaydaş, U. (2008), Ti6Al4V alaşımının elektro erozyon ve elektro kimyasal işleme yöntemleriyle işlenebilirliğinin araştırılması/Investigation of the machinability of Ti6Al4V alloy by electrical discharge and electrochemical machining processes
  5. Urtekin, L., Bozkurt, F., Özerkan, H., Çoğun, C., and Uslan, İ. (2021), Ti6Al4V Alaşımının Elektro Erozyon ile İşlemesinde Elektrolitik Cu ve CuBe Takım Elektrotlarının Performansının Karşılaştırılması. El-Cezeri, 8(3), 1455-1461
  6. Abbas, N. M., Solomon, D. G., and Bahari, M. F. (2007), A review on current research trends in electrical discharge machining (EDM), International Journal of machine tools and Manufacture, 47(7-8), 1214-1228
  7. Kiyak, M., and Çakır, O. (2007), Examination of machining parameters on surface roughness in EDM of tool steel. Journal of Materials Processing Technology, 191(1-3), 141-144
  8. Masmiati, N., and Sarhan, A. A. (2015), Optimizing cutting parameters in inclined end milling for minimum surface residual stress–Taguchi approach. Measurement, 60, 267-275
  9. Yang, W. P., and Tarng, Y. S. (1998), Design optimization of cutting parameters for turning operations based on the Taguchi method. Journal of materials processing technology, 84(1-3), 122-129
  10. Hamzaçebı, C., and Kutay, F. (2003), TAGUCHİ METODU: BİR UYGULAMA. Teknoloji, 6
  11. Nas, E., Özbek, O., Bayraktar, F., and Kara, F. (2021), Experimental and statistical investigation of machinability of AISI D2 steel using electroerosion machining method in different machining parameters. Advances in Materials Science and Engineering, 2021
  12. Shetty, N., Herbert, M. A., Shetty, D. S., Shetty, R., and Shivamurthy, B. (2013), Effect of process parameters on delamination, thrust force and torque in drilling of carbon fiber epoxy composite. Research Journal of Recent Sciences, 2(8), 47-51
  13. Nas, E., and G