Journals / Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi / 2015 / Cilt: 15 - Sayı: 3

Determination of Optimum Cutting Parameters in Sawing Process Using Diamond Cutting Disc by Taguchi Method

Elmas Kesici Diskler ile Doğal Taşların Kesilmesi İşleminde Optimum Kesme Parametrelerinin Taguchi Yöntemi ile Belirlenmesi

Pages
390–400
Publication Date
2022-10-12
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

It was showed that having an important effect on cutting forces, power consumption and specific energy of natural stone type.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Diamond cutting discs have been exposed to various forces in cutting process of natural stones.
📊
Key Findings & Data:The disc is forced in effect of these forces and undesired failures occur.
💡
Conclusion & Impact:It was showed that having an important effect on cutting forces, power consumption and specific energy of natural stone type.
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Domain Parameters

Abstract

Diamond cutting discs have been exposed to various forces in cutting process of natural stones. The disc is forced in effect of these forces and undesired failures occur. These failures are dramatically declined with selection of suitable parameters. Sometimes, the selection is impossible for having a lot of variable in the cutting process. Therefore, many experiments must be performed. In this study, optimum cutting parameters of diamond cutting disc used sawability of natural stones have been determined by using Taguchi method. Firstly, experiments were carried out different natural stones and cutting parameters. Power consumption, noise, specific energy and cutting forces were determined in the experiments. Variance analyses (ANOVA) of the variables obtained by using the experiments were performed and tables were prepared. Optimum parameters were determined using the analysis. In the results, the most effective parameters were determined as depth of cut. It was showed that having an important effect on cutting forces, power consumption and specific energy of natural stone type.

Özet

Doğal taşların kesilmesi işleminde elmas kesici diskler değişik kuvvetlere maruz kalmaktadır. Kesici disk bu kuvvetlerin etkisinde zorlanmakta ve istemeyen hasarlar meydana gelmektedir. Bu hasarlar uygun kesme parametrelerinin seçilmesi ile önemli ölçüde azalmaktadır. Kesme işleminde çok sayıda değişken olduğu için uygun parametrenin seçilmesi bazen mümkün olmamaktadır. Bu yüzden çok sayıda deney yapılması gerekir. Bu çalışmada, doğal taşların kesilmesinde kullanılan elmas kesici disklerin optimum kesme parametreleri Taguchi yöntemi ile belirlenmiştir. İlk olarak, farklı doğal taş ve kesme parametrelerinde deneyler yapılmıştır. Yapılan bu deneylerde güç tüketimi, gürültü, spesifik enerji ve kesme kuvvetleri elde edilmiştir. Deneyler sonucunda elde edilen bu değerlerin varyans analizleri (ANOVA) yapılmış ve tablolar oluşturulmuştur. Yapılan analizler ile optimum parametreler belirlenmiştir. Çalışma sonucunda, genel olarak en etkin parametre kesme derinliği olarak tespit edilmiştir. Doğal taş türünün, kesme kuvvetleri, güç tüketimi ve spesifik enerji üzerinde önemli bir etkiye sahip olduğu görülmüştür.

🔖

Cite This Article

ASLANTAŞ, K., BÜYÜKSAĞİŞ, İ. S., GÖKÇE, B., EKEN, M. S., TAŞGETİREN, S., UCUN, İ. (2022). Determination of Optimum Cutting Parameters in Sawing Process Using Diamond Cutting Disc by Taguchi Method. Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, Cilt: 15 - Sayı: 3, 390–400. https://ajindex.com/articles/430281

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (1)

  1. Ersoy, A. ve Atıcı, Ü., 1999. Mermer Kesicilerinin Aşınma Mekanizmaları. Türkiye 16. Madencilik Kongresi, 107‐115. Tönshoff, H. K. and Hillmann‐Apmann, H., 2002. Diamond Tools for Wire Sawing Metal Components.Diamond and Related Materials, Vol. 11, 742‐748. Ucun, İ., Aslantaş K., Taşgetiren, Ş. and Büyüksağiş, İ.S., 2008. Fracture Path Prediction of Diamond Segment in a Marble Cutting Disc.Fatigue and Fracture of Eng. Mat., Vol. 31, 517‐525. Taşgetiren, S. ve Ucun, İ., 2004. Mermer Kesme Diskinin Sonlu Elemanlar Metotu ile Doğal Frekansların Belirlenmesi.Teknolojik Araştırmalar: MTED, Cilt 1, No 4, 9‐17. Yalçın, B., Ucun, İ. and Koru, M., 2007. Fuzzy Logic Modelling of the Cutting Force of Circular Diamond Saw in Marble Cutting. J. of the Faculty of Eng. and Arch. of Gazi Uni., Vol 22, No 2, 329‐ 336. Ersoy, A. and Atıcı, U., 2004.Performance Characteristics of Circular Diamond Saws in Cutting Different Types of Rocks.Diamond and Related Materials, Vol 13, 22‐37. Xu, X., Li, Y. and Yu, Y., 2005. Force Ratio in the Circular Sawing of Granites With a Diamond Segmented Blade.J. of Mat. Process. Tech., Vol 169, 258‐262. Polini, W. and Turchetta, S., 2003. To Characterise Diamond Mill Wear. Wear, 255, 1414‐1420. Xu, X., 2001. Study on the Thermal Wear of Diamond Segmented Tools in Circular Sawing of Granites.Tribology Letters, Vol 10, No 4, 245‐ 250. Ucun, İ., Aslantaş, K. and Büyüksağiş, İ.S., 2009. Investigation of the Effect on Disc Performance of Coolant Containing Boron Oil Marble Saving Process.J. of the Faculty of Eng. and Arch. of Gazi Uni. Vol 24, No 3, 435‐441, Ucun, İ., Aslantaş, K., Büyüksağiş, İ.S. and Taşgetiren, S.,2011. An Investigation on the Effect of Diamond Concentration and Matrix Material Composition in the Circular Sawing Process of Granites.Proc.of the Inst. of Mech. Eng. Part C‐J. of Mech. Eng. Sci., Vol. 225, 17‐27. Büyüksağiş, İ.S. and Göktan, R.M., 2005.Investigation of Marble Machining Performance Using an Instrumented Block‐ Cutter.J. of Mat. Process. Tech., Vol 169, 258‐ 262. Ersoy, A. and Atıcı, U., 2005.Specific Energy Prediction for Circular Diamond Saw in Cutting Different Types of Rocks Using Multivariable Linear Regression Analysis.J. of Mining Science, Vol 41, No 3, 240‐260, Gertsch, R., Gertsch, L. and Rostami, J.,2007. Disc Cutting Tests in Colarado Red Granite: Implications for TBM Performance Prediction. Int. J. of Rock Mech. & Min. Sciences, Vol 44, 238‐246. Ucun, İ., Aslantaş, K., Büyüksağiş, İ.S. and Taşgetiren, Ş.,2