Journals / Sigma Mühendislik ve Fen Bilimleri Dergisi / 2013 / Cilt: 31 - Sayı: 4

INVESTIGATION OF USABILITY OF WASTE FOUNDRY SAND IN READY-MIXED CONCRETE

Pages
517–528
Publication Date
2013-12-01
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

As a result, it's suggested that WFS can be effectively utilized in the production of RMC by a maximum of 20% replacement instead of fine aggregates with no adverse physical, mechanical, environmental and micro-structural impacts.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Concrete is the most widely used man-made material in the world.
📊
Key Findings & Data:Aggregate owing to 75% proportion in the ready-mixed concrete (RMC) is an important component; but its natural resources are in the limit of extinction.
💡
Conclusion & Impact:As a result, it's suggested that WFS can be effectively utilized in the production of RMC by a maximum of 20% replacement instead of fine aggregates with no adverse physical, mechanical, environmental and micro-structural impacts.
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Waste foundry sand · ready-mixed concrete · recovery

Abstract

Concrete is the most widely used man-made material in the world. Aggregate owing to 75% proportion in the ready-mixed concrete (RMC) is an important component; but its natural resources are in the limit of extinction. Thus, the usage of industrial wastes together with aggregates in RMC production will be helpful in overcoming problems related to possible aggregate demand in the upcoming years. In this study, the usability of waste foundry sand (WFS) in the production of RMC was carried out. Concrete specimens were prepared using 0% (control), 10%, 20%, 30%, 40%, 50%, 75% and 100% WFS by weight as replacement of silica sand and the mechanical, leaching and micro-structural properties of WFS-based RMC products. In order to determine the performance of fresh and hardened concrete specimens prepared by solidification/stabilization (S/S) process as two control and seven concrete specimens and performed at four different curing periods; physical and mechanical properties such as slump, unit weight, temperature, setting time, compressive and tensile splitting strength, modulus of elasticity, water absorption ratio and density were examined and the most suitable replacement ratio was determined as 20%. Leachability characteristics of the solidified concrete specimens at three different pH conditions were also observed. Furthermore, micro-structural properties of both control concrete and concrete having 20% WFS were investigated by using XRD, XRF, SEM and EDS techniques. As a result, it's suggested that WFS can be effectively utilized in the production of RMC by a maximum of 20% replacement instead of fine aggregates with no adverse physical, mechanical, environmental and micro-structural impacts.

🔖

Cite This Article

BAŞAR, H. M., AKSOY, N. D. (2013). INVESTIGATION OF USABILITY OF WASTE FOUNDRY SAND IN READY-MIXED CONCRETE. Sigma Mühendislik ve Fen Bilimleri Dergisi, Cilt: 31 - Sayı: 4, 517–528. https://ajindex.com/articles/419479

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (15)

  1. Karakule, F., Akakın, T., Uçar, S. Türkiye'de ve dünyada hazır beton sektörü, Beton 2004 Kongresi, 10-12 Haziran, İstanbul, 2004
  2. TS EN 206-1. Beton - Bölüm 1: Özellik, performans, imalat ve uygunluk, Türk Standartları, Ankara, 2002
  3. Siddique, R., Schutter, G. ve Noumowe, A. Effect of used-foundry sand on the mechanical properties of concrete, Construction and Building Materials, 23, 976-980, 2009
  4. Gedik, A., Lav, A.H. ve Lav, M.A. Atık döküm kumlarının yol inşaatında alt temel ve dolgu malzemesi olarak kullanılması, 3. Uluslararası Döküm ve Çevre Sempozyumu (IFES 2009), 28-29 Ocak, İstanbul, 2010
  5. Beeley, P. Foundry Technology, University of Leeds, England, 2001
  6. Zannetti, M.C. ve Fiore, S. Foundry processes: the recovery of green moulding sands for core operations, Resources, Conservation and Recycling, 38, 243-254, 2002
  7. Singh, G., Siddique, R. Effect of waste foundery sand as partial replacament of sand on the strength, ultrasonic pulse velocity and permeability of concrete, Construction and Building Materials, 26(1), 416-422, 2012
  8. Siddique, R., Kaur, G. ve Rajor, G. Waste foundry sand and its leachate characteristics, Resources, Conservation and Recycling, 54, 1027-1036, 2010
  9. Guney, Y., Sari, Y.D., Yalcin, M., Tuncan, A. ve Donmez, S. Re-usage of waste foundry sand in high-strength concrete, Waste Management, 30, 1705-1713, 2010
  10. Dungan, R.S., Huwe, J. ve Chaney, R.L. Concentrations of PCDD/PCDFs and PCBs in spent foundry sands, Chemosphere, 75, 1232-1235, 2009
  11. Dayton, E.A., Whitacre, S.D., Dundan, R.S., Basta, N.T. Characterization of physical and chemical properties of spent foundry sands pertinent to beneficial use in manufactured soils, Plant Soil, 329, 27-33, 2010
  12. Lawrence, D. ve Mavroulidou, M. Properties of concrete containing foundry sand, Proceedings of the 11th International Conference on Environmental Science and Technology, 3-5 Eylül, Chania, Greece, 2009
  13. Kirk, P.B. Field demonstration of highway embankment constructed using waste foundry sand, Doktora tezi, Purdue University, West Lafayette, IN, US, 1998
  14. Mast, D.G. ve Fox, P.J. Geotechnical performance of a highway embankment constructed using waste foundry sand, Geotechnical Special Publication, 79, 66-85, 1998
  15. Abichou, B.C. ve Edil, T. Database on beneficial reuse of foundry by-products, Recycled materials in geotechnical applications. In: Vipulanandan, C. ve Elton, D., eds. ASCE Geotechnical Special Publication, 7