Journals / ACADEMIC PLATFORM-JOURNAL OF ENGINEERING AND SCIENCE / 2020 / Cilt: 8 - Sayı: 2

An Investigation of the Deformation Patterns Due to the High-Speed Micro-Laser Drilling Process for Ti-6Al-4V Used in Aerospace Applications

Pages
316–325
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

In addition, addition of nitrogen gas to the process has positively influenced the deformation minimization efforts.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Hybrid Laminar Flow Control (HLFC) is used in the aviation industry to reduce fuel consumption of civil jet aircrafts.
📊
Key Findings & Data:Much research has been made in the application of drilling small holes to Ti-6Al-4V alloys.
💡
Conclusion & Impact:In addition, addition of nitrogen gas to the process has positively influenced the deformation minimization efforts.
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Domain Parameters

Özet

Hybrid Laminar Flow Control (HLFC) is used in the aviation industry to reduce fuel consumption of civil jet aircrafts. Small holes are required at the leading edges of the aircraft wings and tail planes to reduce friction caused by boundary layer suction. Much research has been made in the application of drilling small holes to Ti-6Al-4V alloys. The most important of these investigations is that the thermal distortion cannot be controlled during the application of a large number of holes in huge areas and thus, it causes deformation as a result of thermal deterioration. When micro drilling is applied, some problems arise due to close proximity of drilled holes. The aim of this investigation is to evaluate the deformation due to the micro laser drilling process and develop an efficient set of certain laser parameters to minimize it. 50 W power pulsed Ytterbium fiber laser having a galvo scanner have been used during the process. The effects of increased waiting time, use of weight on both sides of the specimens and nitrogen cooling upon the deformation of the drilled samples have been investigated. Before and after the drilling process the samples have been scanned by a 6-axis arm CMM having an integrated 3D laser scanner. The deformation patterns have been obtained with the use of PC-DMIS software. As a result, as the waiting time is increased, less deformation has been observed in the samples. In addition, addition of nitrogen gas to the process has positively influenced the deformation minimization efforts.

🔖

Cite This Article

ÇELEBİ, A., TOSUN, H., ÖNÇAĞ, A. Ç. (2020). An Investigation of the Deformation Patterns Due to the High-Speed Micro-Laser Drilling Process for Ti-6Al-4V Used in Aerospace Applications. ACADEMIC PLATFORM-JOURNAL OF ENGINEERING AND SCIENCE, Cilt: 8 - Sayı: 2, 316–325. https://ajindex.com/articles/354871

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (13)

  1. H. Yagishita, J. Osawa, "Highly accurate hole making technology of Ti6Al4V by orbital drilling: Effect of oil mist ", Procedia Manufacturing, vol 5, pp. 195-204, 2016
  2. M. Sen, H. S. Shan, "A review of electrochemical macroto micro-hole drilling processes", International Journal of Machine Tools and Manufacture, vol. 45, no 2, pp. 137-152, 2005
  3. M. C. Kayacan, Y. B. Baykal, T. Karaaslan, K. Özsoy, İ. Alaca, B. Duman,, Y. E& Delikanlı, "Monitoring the osseointegration process in porous Ti6Al4V implants produced by additive manufacturing: an experimental study in sheep", Journal of Applied Biomaterials & Functional Materials, vol 16, no. 2, pp. 68-75, 2018
  4. H. Huang, L.-M. Yang ve J. Liu, "Huan Huang,, Lih-Mei Yang, and Jian Liu", Micro-hole drilling and cutting using femtosecond fiber laser, vol. 3, no 53, 2014
  5. C.Y. Wu, C.W. Shu, Z.C. Yeh, "Effects of excimer laser illumination on microdrilling into an oblique polymer surface", Optics and Lasers in Engineering, vol. 44, no 8, pp. 842-857, 2006
  6. T. M. Young, B. Humpherys, J. P. Fielding, "Investigation of hybrid laminar flow control (HLFC) surfaces", Aircraft Design, vol 4, no 2-3, pp. 127-146, 2001
  7. S. U. S., P. S. Jagtap, "Optimization of micro EDM drilling process parameters for titanium alloy by rotating electrode", Procedia Manufacturing, vol. 20, pp. 119-126, 2018
  8. G. Casalino, A.M. Losacco, A. Arnesano, F. Facchini, M. Pierangeli, C. Bonserio, "Statistical analysis and modelling of an Yb: KGW femtosecond laser micro-drilling process", Procedia CIRP, vol. 62, pp. 275-280, 2017
  9. L. Li, C. Diver, J. P Atkinson, R. Giedl-Wagner, H. J. Helml, "Sequential laser and EDM micro-drilling for next generation fuel injection nozzle manufacture", CIRP Annals, vol. 55, no 1, pp. 179-182, 2006
  10. J. Tu, A. G. Paleocrassas, N. Reeves ve N. Rajule, "Experimental characterization of a micro-hole drilling process with short micro-second pulses by a CW singlemode fiber laser", Optics and Lasers in Engineering, vol. 55, pp. 275-283, 2014
  11. D. Ashkenasi, T. Kaszemeikata, N. Muellera, R. Dietrich, "Laser trepanning for industrial applications", Physics Procedia, vol. 23, no Part B, pp. 323-331, 2011
  12. W. Schulz, U. Eppelt ve R. Poprawe, "Review on laser drilling I. Fundamentals, modeling, and simulation", Journal of Laser Applications, vol. 25, no 1, 2013
  13. I. Arrizubieta, A. Lamikiz, S. Martínez, E. Ukar, I. Tabernero, F. Girotab, "Internal characterization and hole formati