Journals / Journal of Energy Systems / 2026 / Volume: 10 Issue: 2

Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST

Müge Ensari Özay(ÜSKÜDAR ÜNİVERSİTESİ)0000-0002-4785-5503
Nurcan Mert(Karbonsan Pressure Vessels Industry and Trade Inc)0009-0003-1573-8817
Pages
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Publication Date
2026-06-24
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AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

The results underscore the value of using multiple modeling tools to support hydrogen infrastructure safety and standard development.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Hydrogen energy systems are vital to sustainable energy infrastructure but require thorough safety assessment due to the hazardous properties of H2 gas.
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Key Findings & Data:According to ALOHA modeling results, the flammable vapor cloud reaches a distance of 422.5 m under Class F stability (1.5 m/s wind speed), whereas this hazard zone decreases to roughly 83.2 m under Class D conditions at an equivalent wind speed.
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Conclusion & Impact:The results underscore the value of using multiple modeling tools to support hydrogen infrastructure safety and standard development.
🔬Design:Modeling & Simulation
📍Scope:Comprehensive Sample
⚙️Variables:ALOHA · Consequence modeling · Hydrogen storage tank

Abstract

Hydrogen energy systems are vital to sustainable energy infrastructure but require thorough safety assessment due to the hazardous properties of H2 gas. This study conducts a comparative simulation-based safety analysis of hydrogen storage tank leakage using two consequence modeling tools of ALOHA and PHAST. The analysis considers a cylindrical tank under various failure scenarios, including continuous leaks, jet fires, vapor cloud explosions, and catastrophic rupture. Three meteorological conditions are evaluated to examine atmospheric stability effects on hazard dispersion. According to ALOHA modeling results, the flammable vapor cloud reaches a distance of 422.5 m under Class F stability (1.5 m/s wind speed), whereas this hazard zone decreases to roughly 83.2 m under Class D conditions at an equivalent wind speed. PHAST provides more detailed results, with jet fire thermal radiation reaching approximately 16 kW/m² at 7 m from leak source and rupture scenarios producing overpressure zones up to 210 m. The comparison shows ALOHA is suitable for rapid emergency response, while PHAST delivers comprehensive engineering-focused risk evaluation essential for facility design and regulatory compliance. Integrating both tools offer a robust framework for assessing hydrogen storage risks, aiding operational safety and emergency planning. The results underscore the value of using multiple modeling tools to support hydrogen infrastructure safety and standard development.

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Cite This Article

Özay, M. E., Farajirad, N., Bahcevan, E., Mert, N. (2026). Simulation-based safety analysis of hydrogen storage tank leakage using ALOHA and PHAST. Journal of Energy Systems, Volume: 10 Issue: 2. https://doi.org/10.30521/jes.1859186

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