Journals / El-Cezeri / 2026 / Cilt: 11 Sayı: 1

Determination of the Tool Wear using Cutting Force in Face Milling of Ti-6Al-4V under High Pressurized Cooling Conditions

Oğuz Çolak(ESKİŞEHİR TEKNİK ÜNİVERSİTESİ)0000-0002-1777-9300
Mustafa Bayhan(SÜLEYMAN DEMİREL ÜNİVERSİTESİ)0000-0001-5793-5390
Journal
El-Cezeri
Pages
82–93
Publication Date
2024-03-13
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AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

In this way, it will be possible to stop the machine at the desired wear value.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:In this study, plain and profile cutting operations were carried out in Ti-6Al-4V material with sharp and worn tools.
📊
Key Findings & Data:In the experiments, the cutting speed was 90 [m/min], the feed rate was 0.1 [mm/tooth], and the pressure of the applied coolant was changed to 6, 100, 200, 300 bar, respectively.
💡
Conclusion & Impact:In this way, it will be possible to stop the machine at the desired wear value.
🔬Design:Araştırma Makalesi
📍Scope:Comprehensive Sample
⚙️Variables:Ti-6Al-4V · Tool Wear · Cutting Force

Abstract

In this study, plain and profile cutting operations were carried out in Ti-6Al-4V material with sharp and worn tools. In the experiments, the cutting speed was 90 [m/min], the feed rate was 0.1 [mm/tooth], and the pressure of the applied coolant was changed to 6, 100, 200, 300 bar, respectively. Haar wavelet was applied to the Fx force signals recorded during the experiments and decomposition was made at Level 5. As a result of the analysis of the obtained CA5 wavelet coefficients with the receiver operating characteristic (ROC) curve analysis, the limit values were determined to separate the worn tool from the unworn tool. In this way, it will be possible to stop the machine at the desired wear value.

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Cite This Article

Toprak, İ. B., Çolak, O., Bayhan, M. (2024). Determination of the Tool Wear using Cutting Force in Face Milling of Ti-6Al-4V under High Pressurized Cooling Conditions. El-Cezeri, Cilt: 11 Sayı: 1, 82–93. https://doi.org/10.31202/ecjse.1350095

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