Dergiler / International Journal of 3D Printing Technologies and Digital Industry / 2023 / Cilt: 7 Sayı: 2

DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY

Sayfa
286–294
Yayın Tarihi
2023-08-31
DOI
—
🏛️Bu makalenin bibliyografik verileri ve tam metin bağlantısı DergiPark üzerinden sağlanmıştır.
DergiPark Kaydı ↗
✨

Yapay Zeka Hızlı Bakış & Çıkarımlar

AI Insight
⚡ TL;DR(1 Cümlede Hızlı Çıkarım)

The biggest advantage of this system is that the total amount of energy consumed was reduced from 197 mJ to 81 mJ.

📌 3 Maddede Bu Makale

🎯
Amaç & Hipotez:In this article, details for the increasing properties with the help of 3D printer assisted technique of a material produced by classical sand mould casting method through a technological transformation were presented.
📊
Temel Bulgular & Veri:Then the intensive use of simulation techniques, the activities that would increase the quality of the product with 3D printers were detailed.
💡
Sonuç & Katkı:The biggest advantage of this system is that the total amount of energy consumed was reduced from 197 mJ to 81 mJ.
🔬Tür:Araştırma Makalesi
📍Kapsam:Genişletilmiş Akademik Örneklem
⚙️Değişkenler:3D Printing · Digital Industrialization · Digital Transformation

Abstract

In this article, details for the increasing properties with the help of 3D printer assisted technique of a material produced by classical sand mould casting method through a technological transformation were presented. At the same time, digital transformation studies were included with the development of online data monitoring systems in mass production. After the design studies were carried out with Solidworks, design verification research with computational fluid dynamics (CFD) and finite element analysis (FEA) have been realized. Solidification, filling-time-temperature analyses, and casting simulation studies of micro and macro shrinkage were carried out using the Anycasting simulation program. Then the intensive use of simulation techniques, the activities that would increase the quality of the product with 3D printers were detailed. The microstructure investigation, chemical analyses, and mechanical tests were performed to prove the positive effect of the 3D printing system. Surface morphology determination results showed that the better outcomes have been obtained from the 3D printing reinforced system. Finally, a unique data monitoring system that could communicate with production equipment for the first time in our country without the need for any external software and license, within the scope of digital industrialization system were explained. With the commissioning of the 3D system, 44.2% increase in efficiency and 33% improvement in quality rates were achieved. The biggest advantage of this system is that the total amount of energy consumed was reduced from 197 mJ to 81 mJ.

🔖

Bu Makaleye Atıf Yap

ÖZKAN, E. (2023). DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. International Journal of 3D Printing Technologies and Digital Industry, Cilt: 7 Sayı: 2, 286–294. https://ajindex.com/articles/960599

📄 Tam Metin PDF Okuyucu

📄

PDF görüntüleyici hazırlanıyor...

Kaynakça (13)

  1. Sadarang, Jain, Ramesh Kumar Nayak, and Ishim Panigrahi. "Challenges and future prospective of alternative materials to silica sand for green sand mould casting: A review." Transactions of the Indian Institute of Metals, Vol. 74, Pages 2939-2952, 2021
  2. Kumaraswamy, J., et al. "Wear behaviour of the Ni-Cu alloy hybrid composites processed by sand mould casting." Advances in Materials and Processing Technologies, Vol. 1, Pages 1-13, 2022
  3. Sampath, Boopathi. "Improving of green sand-mould quality using Taguchi technique." Journal of Engineering Research, Vol. 9, Pages 112-129, 2021
  4. Saxena, Prateek, et al. "Sustainability metrics for rapid manufacturing of the sand casting moulds: A multi-criteria decision-making algorithm-based approach." Journal of Cleaner Production, Vol. 311, Pages 127-146, 2021
  5. Yajjala, Ravi Kanth, Narasimha Murthy Inampudi, and Babu Rao Jinugu. "Correlation between SDAS and mechanical properties of Al–Si alloy made in Sand and Slag moulds." Journal of Materials Research and Technology, Vol. 9, Pages 6257-6267, 2020
  6. Zheng, Jun, et al. "An influence modelling and analysis method of reducing carbon emissions for mould forming processes in patternless sand casting." International Journal of Production Research, Vol. 61, Pages 1624-1641, 2023
  7. Shan, Zhong-de, et al. "Performance of digital patternless freeze-casting sand mould." China Foundry, Vol. 17, Pages 308-313, 2020
  8. Behera, Nirmal Chandra, et al. "Parametric appraisal of strength & hardness of resin compacted sand castings using hybrid Taguchi-WASPAS-Material Generation Algorithm." Materials Today: Proceedings, Vol.50, Pages 1226-1233, 2022
  9. Malik, Soubhagya, et al. "Parametric appraisal of collapsibility and core shrinkage of phenol binded unbaked casting moulds using Taguchi-Sunflower optimization algorithm." Materials Today: Proceedings, Vol. 50, Pages 1138-1144, 2022
  10. Vinothraj, D., et al. "Heat dissipation and inter-relationship between physical properties of moulding sand." Materials Today: Proceedings, Vol. 37, Pages 1809-1812, 2021
  11. Borikar, Ganesh P., and Sandip T. Chavan. "Optimization of casting yield in multi-cavity sand moulds of al-alloy components." Materials Today: Proceedings, Vol. 28, Pages 819-824, 2020
  12. Kunčická, Lenka, Radim Kocich, and Zuzana Klečková. "Effects of sintering conditions on structures and properties of sintered tungsten heavy alloy." Materials, Vol. 13, Issue 2338, 2020
  13. Matějíček, Jiří, et al. "Spark pla