Dergiler / Academic Platform Journal of Engineering and Smart Systems / 2013 / Cilt: 1 - Sayı: 2

Prediction of thrust forces and hole diameters using artificial neural networks in drilling of AISI D2 tool steel with cemented carbide tools

Sayfa
11–20
Yayın Tarihi
2013-08-01
DOI
—
🏛️Bu makalenin bibliyografik verileri ve tam metin bağlantısı DergiPark üzerinden sağlanmıştır.
DergiPark Kaydı ↗

Özet

.

Abstract

In this study, the effects of cutting speed, feed rate and different types of coating materials on thrust force and hole diameter were investigated in drilling of AISI D2 cold work tool steel. In addition, the thrust forces and hole diameters were predicted by artificial neural networks (ANN) using experimental data. Uncoated, TiN, TiAlN monolayer and TiAlN/TiN multi-layer coated cemented carbide drills with diameter of 5 mm were used in drilling experiments. The holes were drilled at different combinations of four cutting speeds (50, 55, 60, 65 m/min), two feed rates (0.063 and 0.08 mm/rev), and fixed depth of cut (7 mm). Experimental results showed that the lowest thrust forces and hole diameters were obtained with TiAlN/TiN multi-layer coated drills. After ANN training, it was found that the R2 values are very close to 1 for both training and test sets. RMSE values are smaller than 0.03, and mean error values are smaller than 5% for the test set. This case shows that ANN is a powerful method for prediction of thrust forces and hole diameters.

🔖

Bu Makaleye Atıf Yap

AKINCIOĞLU, S., MENDİ, F., ÇİÇEK, A., AKINCIOĞLU, G. (2013). Prediction of thrust forces and hole diameters using artificial neural networks in drilling of AISI D2 tool steel with cemented carbide tools. Academic Platform Journal of Engineering and Smart Systems, Cilt: 1 - Sayı: 2, 11–20. https://ajindex.com/articles/730715

📄 Tam Metin PDF Okuyucu

📄

PDF görüntüleyici hazırlanıyor...

Kaynakça (14)

  1. Duran A, Acır A. HSS Torna Kalemindeki Talaş Açısının Kesme Kuvvetlerine Etkisi. Politeknik Dergisi 2004; 211-215.
  2. Çakır MC, Modern Talaşlı İmalat Yöntemleri. Vipaş A.Ş: Bursa;2000, 350-390.
  3. Basavarajappa S, Chandramohan G, Davim JP. Some studies on drilling of hybrid metal matrix composites based on Taguchi techniques. j mater process tech 2008; 196: 332–338
  4. Guu YH, Hocheng H. Improvement of fatigue life of electrical discharge machined AISI D2 tool steel by TiN coating. matscieng a-struct2001; 318: 155– 162. Lin TR. Cutting behavior of a TiN-coated carbide drill with curved cutting edges during the high-speed machining of stainless steel. j mater process tech 2002; 127: 8-16.
  5. Chou CWC, Liu XD. Study on the various coated twist drills for stainless steels drilling. j mater process tech 2000; 99: 226-230.
  6. Sharif S, Rahim EA. Performance of coated and uncoated-carbide tools when drilling titanium alloy- Ti–6Al4V. j mater process tech 2007;185: 72-76.
  7. Smith IJ, Gillibrand D, Brooks JS, Miinz D, Harvey S, Goodwin R. Dry cutting performance of HSS twist drills coated with improved TiAlN. surf coat tech 1997; 90: 164-171.
  8. Grips VKW, Barshilia HC, Selvi VE, Kalavati, Rajam KS. Electro chemical behavior of single layer CrN, TiN, TiAlN coatings and nano layered TiAlN/CrN multilayer coatings prepared by reactive direct current magnetron sputtering. Thin Solid Films 2006; 514: 204–211.
  9. Aihuaa L, Jianxina D, Haibinga C, Yangyanga C, Juna Z. Friction and wear properties of TiN, TiAlN, AlTiN and CrAlN PVD nitride coatings. int j refract met h 2012; 31: 82–88.
  10. Hsieha JH, Liang C, Yu CH, Wu W. Deposition and characterization of TiAlN and multi-layered TiAlN/TiN coatings using unbalanced magnetron sputtering. surf coat tech 1998; 108–109 132–137.
  11. Zuperl U, Cus F. Optimization of cutting conditions during cutting by using neural networks. robotcim-int manuf2003; 19: 189–199.
  12. Çay Y, Çiçek A, Kara F, Sagiroglu S. Prediction of engine performance for an alternative fuel using artificial neural network. applthermeng2012; 37: 217- 225. Sanjay C, Neema ML, Chin CW. Modeling of tool wear in drilling by statistical analysis and artificial neural network. j mater process tech 2005;170: 494–500.
  13. Wong SV, Hamouda AMS. Machinability data representation with artificial neural network. j mater process tech 2003; 138: 538–544.
  14. Aykut Ş, Gölcü M, Semiz S, Ergür HS. Modeling of cutting forces as function of cutting parameters for face milling of stellite 6 using an artificial neural network