Dergiler / Demiryolu Mühendisliği / 2026 / Sayı: 24

Demiryolu Araçlarının Kompozit Fren Bloklarında Islak Koşullarda Ortaya Çıkan Fren Zayıflaması Problemi Karşısında Vulkasil Kullanımının İncelenmesi

Investigation of the Use of Vulkasil Against Brake Weakening Problem Occurring Under Wet Conditions in Composite Brake Blocks of Railway Vehicles

Abdülkadir Ünal(İSTANBUL TEKNİK ÜNİVERSİTESİ)0000-0002-7167-1536
Ozan Demirdalmış(YILDIZ TEKNİK ÜNİVERSİTESİ)0000-0003-2060-4795
Sayfa
—
Yayın Tarihi
2026-02-14
🏛️Bu makalenin bibliyografik verileri ve tam metin bağlantısı DergiPark üzerinden sağlanmıştır.
DergiPark Kaydı ↗
✨

Yapay Zeka Hızlı Bakış & Çıkarımlar

AI Insight
⚡ TL;DR(1 Cümlede Hızlı Çıkarım)

Geliştirilen numuneler laboratuvar ortamında fiziksel ve mekanik testlere tabi tutulmuş, atalet tipi dinamometre testleriyle sürtünme performansı değerlendirilmiş; elde edilen bulgular gerçek demiryolu koşullarında gerçekleştirilen saha testleriyle doğrulanmıştır.

📌 3 Maddede Bu Makale

🎯
Amaç & Hipotez:Fren balataları üzerine yapılan araştırmalar genellikle kuru koşullar üzerine yoğunlaşsa da, gerçek işletme şartlarında maruz kalınan ıslak koşullar sürtünme katsayısında ciddi düşüşlere ve trafik emniyetini tehdit eden fren zayıflamasına neden olmaktadır.
📊
Temel Bulgular & Veri:Geliştirilen numuneler laboratuvar ortamında fiziksel ve mekanik testlere tabi tutulmuş, atalet tipi dinamometre testleriyle sürtünme performansı değerlendirilmiş; elde edilen bulgular gerçek demiryolu koşullarında gerçekleştirilen saha testleriyle doğrulanmıştır.
💡
Sonuç & Katkı:Deneysel sonuçlar, Vulkasil S içermeyen fren bloklarında ıslak koşullar altında sürtünme katsayısının yaklaşık %20 oranında azaldığını, Vulkasil S takviyeli bloklarda ise bu düşüşün sadece %5 seviyesinde kalarak istikrarlı bir frenleme performansı sağlandığını göstermiştir.
🔬Tür:Laboratuvar & Saha Deneyi
📍Kapsam:Genişletilmiş Akademik Örneklem
⚙️Değişkenler:Vulkasil S · Blok balata · Sürtünme katsayısı

Özet

Fren balataları üzerine yapılan araştırmalar genellikle kuru koşullar üzerine yoğunlaşsa da, gerçek işletme şartlarında maruz kalınan ıslak koşullar sürtünme katsayısında ciddi düşüşlere ve trafik emniyetini tehdit eden fren zayıflamasına neden olmaktadır. Bu çalışmada, kuru koşullarda yüksek performans gösteren ancak ıslak koşullarda performans kaybı yaşayan K tipi kompozit fren bloğu bileşimine Vulkasil S takviyesi yapılarak bu problemin giderilmesi amaçlanmıştır. Geliştirilen numuneler laboratuvar ortamında fiziksel ve mekanik testlere tabi tutulmuş, atalet tipi dinamometre testleriyle sürtünme performansı değerlendirilmiş; elde edilen bulgular gerçek demiryolu koşullarında gerçekleştirilen saha testleriyle doğrulanmıştır. Deneysel sonuçlar, Vulkasil S içermeyen fren bloklarında ıslak koşullar altında sürtünme katsayısının yaklaşık %20 oranında azaldığını, Vulkasil S takviyeli bloklarda ise bu düşüşün sadece %5 seviyesinde kalarak istikrarlı bir frenleme performansı sağlandığını göstermiştir.

Abstract

While research on brake blocks typically focuses on dry conditions, the wet conditions encountered in actual operation cause significant reductions in the coefficient of friction, leading to brake fade that jeopardizes railway operational safety. This study aims to mitigate this issue by reinforcing a K-type composite brake block composition, which performs well in dry conditions but suffers performance loss in wet conditions, with Vulkasil S. The developed specimens underwent physical and mechanical testing in a laboratory setting, were additionally evaluated using an inertia-type dynamometer, and the findings were validated through field tests under real railway conditions. Experimental results demonstrated that the coefficient of friction for brake blocks without Vulkasil S decreased by approximately 20% under wet conditions, whereas Vulkasil S-reinforced blocks limited this reduction to just 5%, thereby ensuring stable braking performance.

🔖

Bu Makaleye Atıf Yap

Ünal, A., Demirdalmış, O. (2026). Demiryolu Araçlarının Kompozit Fren Bloklarında Islak Koşullarda Ortaya Çıkan Fren Zayıflaması Problemi Karşısında Vulkasil Kullanımının İncelenmesi. Demiryolu Mühendisliği, Sayı: 24. https://doi.org/10.47072/demiryolu.1840189

📄 Tam Metin PDF Okuyucu

📄

PDF görüntüleyici hazırlanıyor...

Kaynakça (44)

  1. C. Cruceanu, “Train braking,” in Reliability and Safety in Railway, 2012, pp. 29–75, doi: 10.5772/37552.
  2. C. Cruceanu and C. Camil, “Aspects regarding the braking capacity of composite brake shoes for railway vehicles,” Materiale Plastice, vol. 56, no. 1, pp. 18–21, 2019, doi: 10.37358/MP.19.1.5115.
  3. M. Günay, M. Korkmaz, and R. Ozmen, “An investigation on braking system used in railway vehicles,” Engineering Science and Technology, an International Journal, vol. 23, pp. 421–431, 2020, doi: 10.1016/j.jestch.2020.01.009.
  4. W. Sawczuk, “The application of vibration accelerations in the assessment of average friction coefficient of a railway brake disc,” Measurement Science Review, vol. 17, no. 3, pp. 125–134, 2017, doi: 10.1515/msr-2017-0016.
  5. E. Akagündüz, A. Topuz, and M. Günes, “Effects of fly ash additive on the properties of railway composite disc brake linings,” Journal of Engineering and Natural Sciences, vol. 32, pp. 322–333, 2014.
  6. W. Sawczuk, A. Canas, D. Ulbrich, and J. Kowalczyk, “Modelling the average and instantaneous friction coefficient of a disc brake on the basis of bench tests,” Materials, vol. 14, no. 6, pp. 2–21, 2021, doi: 10.3390/ma14164766.
  7. Composite Brake Blocks- General Conditions for Certifications and Use, 5th ed., UIC Leaflet 541-4, 2018.
  8. M. Bulut, O. Ozbek, O. Bozkurt, and A. Erklig, “Effect of nano clay particle inclusion on axial and lateral buckling characteristics of basalt fiber reinforced composites,” Journal of the Faculty of Engineering and Architecture of Gazi University, vol. 37, no. 4, pp. 1985–1995, 2022, doi: 10.17341/gazimmfd.951024.
  9. P. Blau, Compositions, Functions, and Testing of Friction Brake Materials and Their Additives, OAK Ridge National Laboratory Documents, USA, 2001, doi: 10.2172/788356.
  10. W. Osterle, M. Griepentrog, T. Gross, and I. Urban, “Chemical and microstructural changes induced by friction and wear of brakes,” Wear, vol. 251, pp. 1469–1476, 2001, doi: 10.1016/S0043-1648(01)00785-2.
  11. D. Chan and G. Stachowiak, “Review of automotive brake friction materials,” Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, vol. 218, no. 3, pp. 953–966, 2004, doi: 10.1243/0954407041856773.
  12. M. Eriksson, F. Bergman, and S. Jacobson, “On the nature of tribological contact in automotive brakes,” Wear, vol. 252, pp. 26–36, 2002, doi: 10.1016/S0043-1648(01)00849-3.
  13. B. Rajan, M. Balaji, and K. Sathickbasha, “Influence of binder on thermomechanical and tribological performance in brake pad,” Tribology in Industry, vol. 40, no. 4, pp. 654–669, 2018, doi: 10.24874/ti.2018.40.04.12.
  14. T. Gomes, M. Soares, and C. Bergmann, “The size effect of silicon carbide particles on the wear of brake pad materials,” in Euro Brake, 2020, pp. 1–6, doi: 10.46720/eb2020-fbr-024.
  15. A. Eakambaram, M. Saibalaji, and P. Sethupathi, “Role of solid lubricants/sulfide mix in brake performance for automotive applications a review,” Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 2022, doi: 10.1177/09544089221110982.
  16. I. Ezekiel, F. Inambao, and G. Adewumi, “Effects of fiber, filler and binders on automobile brake pad performance: A review,” International Journal of Engineering Research in Africa, vol. 10, pp. 135–150, 2019.
  17. A. Unal, “Investigation of braking system and composite brake pads in train sets based on thermo-mechanical finite element analysis,” Ph.D. dissertation, Marmara University, Turkey, 2022.
  18. F. Talati and S. Jalalifar, “Analysis of heat conduction in a disk brake system,” Heat and Mass Transfer, vol. 45, pp. 1047–1059, 2009, doi: 10.1007/s00231-009-0476-y.
  19. F. Wang, K. Gu, W. Wang, Q. Liu, and M. Zhu, “Study on braking tribological behaviours of brake shoe material under the wet condition,” Wear, vol. 342, no. 10, pp. 262–269, 2016, doi: 10.1016/j.wear.2015.09.003.
  20. L. Zhuan, X. Peng, X. Xiang, and Z. Sh-hua, “Tribological characteristics of C/C-SiC braking composites under dry and wet conditions,” Transactions of Nonferrous Metals Society of China, vol. 18, pp. 1071–1075, 2008, doi: 10.1016/S1003-6326(08)60183-1.
  21. P. Blau and J. McLaughlin, “Effects of water films and sliding speed on the frictional behaviour of truck disc brake materials,” Tribology International, vol. 36, pp. 709–715, 2003, doi: 10.1016/S0301-679X(03)00026-4.
  22. M. Kim, J. Kim, B. Goo, and N. Kim, “Comparative studies of the tread brake dynamometer between dry and wet conditions,” in Selected Topics in System Science and Simulation in Engineering, 2010, pp. 479–483.
  23. A. Sinha, G. Ischia, C. Menapace, and S. Gialanella, “Experimental characterization protocols for wear products from disc brake materials,” Atmosphere, vol. 11, no. 10, 2020, doi: 10.3390/atmos11101102.
  24. A. Tamayo, F. Rubio, and R. Aparicio, “Preparation and properties of sustainable brake pads with recycled end-of-life tire rubber particles,” Polymers, vol. 13, no. 9, 2021, doi: 10.3390/polym13193371.
  25. S. Din, “Application of feldspar filler on curing characteristics and physical properties of elastomeric materials,” B.E. thesis, University Sains Malaysia, 2022.
  26. E. Sendler, B. Greening, and C. Greening, “Continued study of the effect of humidity levels on the compressibility of automotive brake friction materials,” SAE International, 2022, doi: 10.4271/2022-01-1164.
  27. Y. Go, Y. Liu, C. Lu, S. Hu, and X. Song, “Effect of compressive strain of brake pads on brake noise,” Shock and Vibration, 2020, doi: 10.1155/2020/8832363.
  28. Technical Document Friction Elements for Wheel Tread Brakes for Freight Wagons, European Railway Agency, Interoperability Unit, 2015.
  29. T. Cionita et al., “The influence of filler loading and alkaline treatment on the mechanical properties of palm kernel cake filler reinforced epoxy composites,” Polymers, vol. 14, 2022, doi: 10.3390/polym14153063.
  30. A. Unal and O. Demirdalmis, “The effects of using apricot kernell shell, an environmentally friendly material, in composite brake pads on friction performance,” Tribology International, vol. 197, 2024, doi: 10.1016/j.triboint.2024.109734.
  31. B. Sugözü and İ. Sugözü, “Examination of the tribological properties of brake pads with different hardness characteristics,” Journal of Current Research on Engineering, Science and Technology, vol. 7, 2021, doi: 10.26579/jocrest.83.
  32. Z. Stadler, K. Krnel, and T. Kosmac, “Friction behaviour of sintered metallic brake pads on a C/C-SiC composite brake disc,” Journal of the European Ceramic Society, vol. 27, 2007, doi: 10.1016/j.jeurceramsoc.2006.04.032.
  33. B. Sugözü and B. Daghan, “Tribological properties of brake friction materials abrasives (Alumina, Silica, Zirconia),” Nevsehir J. Sci. Technol., vol. 7, pp. 14–23, 2018, doi: 10.17100/nevbiltek.365160.
  34. H. Yavuz and H. Bayrakceken, “Friction and wear characteristics of brake friction materials obtained from fiber and huntite blends,” Industrial Lubrication and Tribology, vol. 74, pp. 844–852, 2022, doi: 10.1108/ILT-03-2022-0079.
  35. M. Makrahy, N. Ghazaly, and A. Moaaz, “Effect of compressibility of brake friction materials on vibration occurrence,” World Academy of Science, Engineering and Technology International Journal of Transport and Vehicle Engineering, vol. 11, 2017, doi: 10.1999/1307-6892/10008209.
  36. G. Akincioglu, S. Akincioglu, H. Öktem, and İ. Uygur, “Brake pad performance characteristic assessment methods,” International Journal of Automotive Science and Technology, vol. 5, pp. 67–78, 2021, doi: 10.30939/ijastech.848266.
  37. Brakes – Brakes with composite brake blocks – General conditions for certification of composite brake blocks, 3rd ed., UIC CODE 541-4, May 2007.
  38. P. Perez, D. Eldugue, D. Lopez, I. Sola, J. Yaben, and I. Claveria, “Full-scale dynamometer tests of composite railway brake shoes including latxa sheep wool fibers,” Journal of Cleaner Production, vol. 379, 2022, doi: 10.1016/j.jclepro.2022.134533.
  39. N. El-Tayeb and K. Liew, “Effect of water spray on friction and wear behaviour of non-commercial and commercial brake pad materials,” Journal of Materials Processing Technology, vol. 208, pp. 135–144, 2008, doi: 10.1016/j.jmatprotec.2007.12.111.
  40. P. Blau and J. Mclaughlin, “Effects of water films and sliding speed on the frictional behaviour of truck disc brake materials,” Tribology International, vol. 36, pp. 709–715, 2003.
  41. N. El-Tayeb and K. Liew, “On the dry and wet sliding performance of potentially new frictional brake pad materials for automotive industry,” Wear, vol. 266, pp. 275–287, 2009, doi: 10.1016/j.wear.2008.07.003.
  42. A. Unal and N. Akkus, “Analytical and experimental investigation of composite pads created by using coke dust against the fading problem in railway vehicles,” Institution of Mechanical Engineers Journal of Rail and Rapid Transit, 2022, doi: 10.1177/09544097221100920.
  43. Y. Wu, J. Mo, B. Tang, J. Xu, B. Huang, Z. Xiang, and Z. Zhou, “Tribological and dynamical analysis of a brake pad with multiple blocks for a high-speed train,” Institution of Mechanical Engineers, Journal of Engineering Tribology, pp. 1–18, 2019, doi: 10.1177/1350650119896456.
  44. G. Akincioglu, S. Akincioglu, H. Öktem, and İ. Uygur, “Brake pad performance characteristic assessment methods,” International Journal of Automotive Science and Technology, vol. 5, pp. 67–78, 2021, doi: 10.30939/ijastech.848266.