Dergiler / Balkan Journal of Electrical and Computer Engineering / 2026 / Cilt: 4 Sayı: 1

Complete Combustion Control for a Steam Boiler Plant

Sayfa
17–23
Yayın Tarihi
2016-03-30
DOI
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⚡ TL;DR(1 Cümlede Hızlı Çıkarım)

The control system of the plant is implemented using Siemens SIMATIC S7 PLC with ladder programming and WINCC to create the SCADA/ HMI system.

📌 3 Maddede Bu Makale

🎯
Amaç & Hipotez:Steam boiler is one of the most widely used industrial systems.
📊
Temel Bulgular & Veri:Like any combustion system, boilers burn fossil fuels to generate steam.
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Sonuç & Katkı:The control system of the plant is implemented using Siemens SIMATIC S7 PLC with ladder programming and WINCC to create the SCADA/ HMI system.
🔬Tür:Araştırma Makalesi
📍Kapsam:Genişletilmiş Akademik Örneklem
⚙️Değişkenler:Boiler · PLC · SCADA

Abstract

Steam boiler is one of the most widely used industrial systems. The boiler is used in many industrial applications. It produces steam and is used for many purposes, for example as a heat exchanger used in the refining and separation of oil and is used in electricity production also. Like any combustion system, boilers burn fossil fuels to generate steam. Emissions from fuel include carbon monoxide and nitrogen oxides. Incomplete combustion increases these emissions. The way to reduce these emissions is the control of combustion to make complete combustion by monitoring exhaust components like (NOx, CO2, CO and O2). Steam boilers are usually controlled for steam pressure only without including the exhaust components in the control loop. In this paper, a limiter for exhaust components will be included in the control loop beside the steam pressure control. This paper outlines the various stages of operation involved in the conversion of a manually operated boiler towards a fully automated one. Over the years, the demand for high quality, greater efficiency and automated machines has increased. The first part of the paper focuses on passing the inputs to the boiler at a required temperature, so as to constantly maintain a particular temperature in the boiler. The air preheater and economizer help in this process. The paper mainly focuses on level, pressure and flow control at the various stages of the boiler plant. The temperature in the boiler is constantly monitored. The automation is further enhanced by constant monitoring using a Supervisory Control and Data Acquisition system (SCADA) screen which is connected to the PLC by means of a communication cable. This paper describes the construction of SCADA and the corresponding Human Machine Interface (HMI) for a steam boiler plant. This last consists of the water drum, the air heaters and the main boiler. The control system of the plant is implemented using Siemens SIMATIC S7 PLC with ladder programming and WINCC to create the SCADA/ HMI system.

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Bu Makaleye Atıf Yap

Darwısh, A., Morsı, İ., Zawawı, A. M. O. E. (2016). Complete Combustion Control for a Steam Boiler Plant. Balkan Journal of Electrical and Computer Engineering, Cilt: 4 Sayı: 1, 17–23. https://ajindex.com/articles/1373400

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Kaynakça (32)

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  2. I. Morsi, M. El Deeb, and A. El Zawawi, “SCADA/HMI Development for a Multi Stage Desalination Plant”, Computation World Future Computing, Athens, Greece, pp. 67–71, 2009
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  6. Yokogawa Zirconia Oxygen Analyzer, Model ZR22G, Datasheet, 8th Edition, 2012
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  8. Rosemount NOx Analyzer, Model 951C, Product Data Sheet, May, 2009
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  13. Ken Heselton, “Boiler operator’s handbook”, ISBN 0-88173-434-9, 2004
  14. Simatic HMI WinCC flexible 2008 Compact/Standard/Advanced, user’s manual
  15. Zhao li-ming and Zhang bing”, Large Scale Motor Group Integrative Management and Control Network System Based on PLC-SCADA Under Complex Environment”, Applied Mechanics and Materials Vol. 742 (2015) pp 698-707
  16. S. Lishev, R. Popov, and A. Georgiev “Laboratory SCADA systems – the state of art and the challenges”. Balkan journal of electrical & computer engineering, ISSN 2147-284X, Vol.3, 2015
  17. I. Morsi, A. El Zawawi and M. Amin, “Statistical Analysis Techniques for High Quality Water”, Global Climat Change Conference, Alexandria, Egypt, 2013
  18. I. Morsi, M. El Deeb, and A. El Zawawi, “SCADA/HMI Development for a Multi Stage Desalination Plant”, Computation World Future Computing, Athens, Greece, pp. 67–71, 2009
  19. K. Barnes and B. Johnson; “Introduction to SCADA Protection and Vulnerabilities”, IEEE Transactions on Instrumentation and Measurement, Vol. 56, No. 1, February 2007. Electromagnetic Fields (300 Hz to 300 GHz), Environmental Health Criteria 137, World Health Organization, Geneva, Switzerland, 1993
  20. Iman Morsi, Loay Mohy El-Din,”SCADA System for Oil Refinery Control”, Elsevier Measurement Journal, Vol.47, 2014
  21. K. Gowri Shankar, “Control of Boiler Operation using PLC – SCADA”, International MultiConference of Engineers and Computer Scientists 2008 Vol II, Hong Kong
  22. Yokogawa Zirconia Oxygen Analyzer, Model ZR22G, Datasheet, 8th Edition, 2012
  23. Teledyne API Model 300 CO Analyzer Instruction Manual, 2006
  24. Rosemount NOx Analyzer, Model 951C, Product Data Sheet, May, 2009
  25. Tony R. Kuphaldt; “Lessons In Industrial Instrumentation, Version 1.12”, September 20, 2010.ISBN (1009217397803)
  26. Partha S. Sarathi; “Combustion Handbook Principles and Practice”, 1999. DOElPC l91008-0374, Distribution Category UC-122
  27. Weber, Roman; “Combustion Fundamentals with Elements of Chemical Thermodynamics”, Clausthal-Zellerfeld, Papierflieger 2008, ISBN 978–3–89720–921–3
  28. Hjalti Kristinsson, “Boiler Control”, Coden:Lutedx /(TEIE-5278)/1-89 (2011
  29. Ken Heselton, “Boiler operator’s handbook”, ISBN 0-88173-434-9, 2004
  30. Simatic HMI WinCC flexible 2008 Compact/Standard/Advanced, user’s manual
  31. Zhao li-ming and Zhang bing”, Large Scale Motor Group Integrative Management and Control Network System Based on PLC-SCADA Under Complex Environment”, Applied Mechanics and Materials Vol. 742 (2015) pp 698-707
  32. S. Lishev, R. Popov, and A. Georgiev “Laboratory SCADA systems – the state of art and the challenges”. Balkan journal of electrical & computer engineering, ISSN 2147-284X, Vol.3, 2015.