Journals / International Journal of 3D Printing Technologies and Digital Industry / 2022 / Cilt: 6 - Sayı: 1

TAGUCHI AND RSM BASED OPTIMIATION OF ENERGY CONSUMPTION ON INTERNAL GEAR PUMPS

Pages
164–175
Publication Date
2022-10-19
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

As for the calculation of the Ptotal results, it was determined that a 50% shaft speed and a 45% inner gear were effective.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Internal gear pumps are used in a variety of applications for the transfer of many different types of liquids like fuel, oil and food in both the industry and daily life.
📊
Key Findings & Data:The R & D studies for the efficiency of pumps carried out worldwide account for 6% of the total, and thus energy savings of 303 trillion BTU can be achieved annually.
💡
Conclusion & Impact:As for the calculation of the Ptotal results, it was determined that a 50% shaft speed and a 45% inner gear were effective.
🔬Design:Review & Systematic Survey
📍Scope:Comprehensive Sample
⚙️Variables:Internal Gear Pump · Specific Energy Consumption (SEC) · Taguchi Methods

Abstract

Internal gear pumps are used in a variety of applications for the transfer of many different types of liquids like fuel, oil and food in both the industry and daily life. Power transfer is provided in the applications of those pumps in the transfer sets, especially through the induction motor and the coupling connection. The R & D studies for the efficiency of pumps carried out worldwide account for 6% of the total, and thus energy savings of 303 trillion BTU can be achieved annually. With minimum energy consumption, high rates of energy savings will be ensured by transferring maximum amount of fuel. For this purpose, firstly a detailed literature review was made, and then industrial pump manufacturers and scientific studies were investigated. As a result of that, a new type of internal gear pair design ,which has not been manufactured so far in the industry, has been proposed. In the new pump, the effects of tooth length and the changes in the number of revolutions on flow, power and SEC results were studied. Thus, it will be possible to compare energy expenditure and flow rate with the other pumps developed. By using Response Surface Method (RSM), Taguchi Method and Anova Variance Analysis, optimum speed and tooth length were determined as 700 RPM for speed and 85 mm for tooth length by taking SEC S/N graph into account. In this way, pump production with optimum flow rate and energy consumption amount in the industry was produced, and the energy consumption value was decreased during the fuel transfer from 156,1 Wh/m3 to 92,0 Wh/m3.In addition, the change in the flow rate was found to be the most effective parameter in the 83% rate change. As for the calculation of the Ptotal results, it was determined that a 50% shaft speed and a 45% inner gear were effective.

🔖

Cite This Article

Öztürk, B., Küçük, Ö., Kaymak, Ş. (2022). TAGUCHI AND RSM BASED OPTIMIATION OF ENERGY CONSUMPTION ON INTERNAL GEAR PUMPS. International Journal of 3D Printing Technologies and Digital Industry, Cilt: 6 - Sayı: 1, 164–175. https://ajindex.com/articles/539736

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (13)

  1. Öztürk, B., “Experimental Research of Energy Consumption of Austenitizing Heat-Treated Casting Fittings in Pipe Threading”, Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi, Vol. 23, Issue 5, Pages 869-878, 2019
  2. Korkuter, B., Ulusoy, A. ve Ri̇zaner, A., “Gezgin Tasarsız Ağ Yönlendirme Protokollerinde Enerji Tüketim Değerlendirilmesi” Sakarya University Journal of Science, Cilt 21, Sayı 4, Sayfa 584-591, 2017
  3. İnternet: ‘’E.I.A Independent Statistics & Analysis: International Energy Outlook’’, http://www.eia.gov/oiaf/ieo/world.html, 2010
  4. Sazak, N., Ertürk, İ. ve Köklükaya, E., “KAA ömür tahmini için basitleştirilmiş bir algılayıcı düğüm enerji tüketimi hesaplama yaklaşımı”, Sakarya University Journal of Science, Cilt 18, Sayı 2, Sayfa 125-130, 2014
  5. Duflou, J., R., Kellens, K. and Dewulf, W., “Unit process impact assessment for discrete part manufacturing: a state of the art”, CIRP J. Manuf. Sci. Technol., Vol. 4, Pages 129-135, 2011
  6. Hanafi, I., Khamlichi, A., Cabrera, F., M., Almansa, E. and Jabbouri, A., “Optimization of cutting conditions for sustainable machining of PEEK-CF30 using TiN tools”, Journal of Cleaner Production, Vol. 33, Pages 1-9, 2012
  7. İnternet: ‘’DOE-ITP, 2004, United States. Department of Energy Industrial Technologies Program. Energy Use, Loss, and Opportunities Analysis, U.S. Manufacturing & Mining. December’’, http://www.eere.energy.gov/industry/pdfs/energy_opps_analysis.pdf, 2004
  8. Gölcü, M., Pancar, Y. and Sekmen, Y., “Energy saving in a deep well pump with splitter blade”, Energy Conversion and Management, Vol. 47, Issue 5, Pages 638-651, 2006
  9. Zeleny, Z., Vodicka, V., Novotny and V., Mascuch, J., “Gear pump for low power output ORC – an efficiency analysis”, Energy Procedia, Volume 129, Pages 1002-1009, 2017
  10. S., Harumitsu, I., Naoki, S., Yoshiyuki and O., Daisuke, “Development of High Efficiency P/M Internal Gear Pump Rotor (Megafloid Rotor)”, Automotive, Sei Technical Review, Volume 66, Pages 125-128, 2008
  11. Minav, T., Laurila L., Pyrhönen, J and Vtorov, V., “Direct pump control effects on the energy efficiency in an electrohydraulic lifting system”, International Review of Automatic Control, Vol. 4, Issue 2, 2011
  12. Noorpoor, A., “Optimization Gear Oil Pump in Order to Energy Saving and Environmental Impact in a Diesel Engine”, International Journal of Automotive Engineering, Vol. 3, Issue 3, Pages 498-506, 2013
  13. Yoshiharu, I., “Oil temperature influence on friction torque characte