Journals / Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi / 2019 / Cilt: 23 - Sayı: 2

Production of an Artificial Human Auricle from Polyurethane by Using Three Dimensional (3D) Additive Manufacturing Technique Based Fused Deposition Modelling

Eriyik Yığma Modellemesi Esaslı Üç Boyutlu (3B) Eklemeli Üretim Tekniği Kullanılarak Poliüretan Malzemeden Bir Yapay İnsan Kulak Kepçesi Üretimi

Pages
666–672
DOI
—
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

It was determined that the most suitable design among the developed artificial auricles is the auricle having 50% infill rate.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:In recent years, 3D printing technologies have brought significant innovations in the field of artificial organ development due to their properties such as high production speed, cost effective and enabling fabrication of biocompatible materials.
📊
Key Findings & Data:In this study, artificial human auricles were produced in different infill rates (25%, 50%, 75% and 100%) volumetrically with polyurethane (PU) polymer by using a 3D printer based on fused deposition modelling (FDM).
💡
Conclusion & Impact:It was determined that the most suitable design among the developed artificial auricles is the auricle having 50% infill rate.
🔬Design:Modeling & Simulation
📍Scope:Comprehensive Sample
⚙️Variables:3B baskı · EYM · Yapay organ

Abstract

In recent years, 3D printing technologies have brought significant innovations in the field of artificial organ development due to their properties such as high production speed, cost effective and enabling fabrication of biocompatible materials. In this study, artificial human auricles were produced in different infill rates (25%, 50%, 75% and 100%) volumetrically with polyurethane (PU) polymer by using a 3D printer based on fused deposition modelling (FDM). Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analyzer (TGA), stereomicroscope, scanning electron microscope (SEM), hardness tester and tensile test machine were used for chemical structure analysis, thermal analysis, surface images and mechanical measurements respectively. It was determined that the most suitable design among the developed artificial auricles is the auricle having 50% infill rate.

Özet

Son yıllarda 3B baskı teknolojileri sahip olduğu yüksek üretim hızı, uygun maliyeti ve biyouyumlu malzeme üretimine imkan veren özellikleriyle yapay organ geliştirme alanına önemli yenilikler getirmiştir. Bu çalışmada, eriyik yığma modellemesi (EYM) özelliğine sahip bir 3B yazıcı kullanarak poliüretan (PU) polimeriyle hacimsel olarak farklı doluluk oranlarında (%25, %50, %75 ve %100) yapay insan kulak kepçesi üretimi gerçekleştirilmiştir. Kimyasal yapı analizleri için Fourier dönüşümlü kızılötesi (FTIR) spektroskopisi, termal analizler için termogravimetrik analiz (TGA) cihazı, yüzey görüntülerini incelemek için stereomikroskop ve taramalı elektron mikroskobu (SEM), mekanik ölçümler için sertlik ve çekme testi cihazları kullanılmıştır. Geliştirilen yapay kulak kepçelerinden en uygun tasarımın %50 doluluk oranına sahip olan kulak tasarımı olduğu belirlenmiştir.

🔖

Cite This Article

AYDIN, H. S., GÜMÜŞ, Ö. Y., KÜÇÜK, İ. (2019). Production of an Artificial Human Auricle from Polyurethane by Using Three Dimensional (3D) Additive Manufacturing Technique Based Fused Deposition Modelling. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, Cilt: 23 - Sayı: 2, 666–672. https://ajindex.com/articles/310013

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (11)

  1. Suaste-Gómez, E., Rodríguez-Roldán, G., Reyes-Cruz, H., Terán-Jiménez, O. 2016. Developing an Ear Prosthesis Fabricated in Polyvinylidene Fluoride by a 3D Printer with Sensory Intrinsic Properties of Pressure and Temperature. Sensors, 16(3), 332-342
  2. Park, C., Yoo, Y-S., Hong, S-T. 2010. An update on auricular reconstruction: Three major auricular malformations of microtia, prominent ear and cryptotia. Current Opinion in Otolaryngology & Head and Neck Surgery, 18(6), 544-549
  3. Mi, H-Y., Salick, M. R., Jing, X., Jacques, B. R., Crone, W. C., Peng, X-F., Turng, L-S. 2013. Characterization of thermoplastic polyurethane/polylactic acid (TPU/PLA) tissue engineering scaffolds fabricated by microcellular injection molding. Materials Science and Engineering C, 33(8), 4767-4776
  4. Ngo, T. D., Kashani, A., Imbalzano G., Nguyen, K. T. Q., Hui, D. 2018. Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172-196
  5. Bakar, N. S. A., Alkahari, M. R., Boejang, H. 2010. Analysis on fused deposition modelling performance. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 11(12), 972–977
  6. Hohimer, C., Christ, J., Aliheidari, N., Mo, C., Ameli, A. 2017. 3D printed thermoplastic polyurethane with isotropic material properties. Proceeding of SPIE, Behavior and Mechanics of Multifunctional Materials and Composites, 10165(11), 277-286
  7. Brenken, B., Barocio, E., Favaloro, A., Kunc, V., Pipes, R. B. 2018. Fused filament fabrication of fiber-reinforced polymers: A review. Additive Manufacturing, 21, 1-16
  8. Zeng, W., Lin, F., Shi, T., Zhang, R., Nian, Y., Ruan, J., Zhou, T. 2008. Fused deposition modelling of an auricle framework for microtia reconstruction based on CT images. Rapid Prototyping Journal, 14(5) 280-284
  9. Przybytek, A., Gubańska, I., Kucińska-Lipka, J., Janik, H. 2018. Polyurethanes as a Potential Medical-Grade Filament for Use in Fused Deposition Modeling 3D Printers - a Brief Review. FIBRES & TEXTILES in Eastern Europe, 26, 6(132), 120-125
  10. Chohan, J. S., Singh, R., Boparai, K. S., Penna, R., Fraternali, F. 2017. Dimensional accuracy analysis of coupled fused deposition modeling and vapour smoothing operations for biomedical applications.Composites Part B, 117, 138–149
  11. Mohamed, O. A., Masood, S. H., Bhowmik, J. L. 2016. Optimization of fused deposition modeling process parameters for dimensional accuracy using I-optimalit