Journals / Turkish Journal of Engineering / 2026 / Volume: 10 Issue: 2

Optimization of Cutting Parameters in Machining of Rene'41 Nickel Based Super Alloy Using Gray Relational Analysis

Abdullah Altın(VAN YUZUNCU YIL UNIVERSITY, VOCATIONAL SCHOOL)0000-0003-4372-8272
Ahmet Taşkesen(GAZİ ÜNİVERSİTESİ, TEKNİK EĞİTİM FAKÜLTESİ)0000-0002-2479-1607
Gültekin Uzun(GAZİ ÜNİVERSİTESİ, GAZİ EĞİTİM FAKÜLTESİ)0000-0002-6820-8209
Muhammed Cihat Altın(VAN YÜZÜNCÜ YIL ÜNİVERSİTESİ, VAN MESLEK YÜKSEKOKULU, ELEKTRONİK PR.)0000-0002-5224-8978
Pages
—
Publication Date
2026-05-01
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

Finally, the cutting parameters affecting the machinability of Rene'41 superalloy were optimized in terms of cutting forces and surface quality using the gray relational approach

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Rene'41 is a nickel-based superalloy that has high strength at high temperatures and can be hardened by aging.
📊
Key Findings & Data:In this study, the effects of turning conditions on cutting forces and surface roughness during turning of Rene'41 superalloy using ceramic cutting tool inserts were examined.
💡
Conclusion & Impact:Finally, the cutting parameters affecting the machinability of Rene'41 superalloy were optimized in terms of cutting forces and surface quality using the gray relational approach
🔬Design:Research Article
📍Scope:Comprehensive Sample
⚙️Variables:Cutting force · Surface roughness · Rene 41

Abstract

Rene'41 is a nickel-based superalloy that has high strength at high temperatures and can be hardened by aging. It is frequently used in the automotive and aircraft industries, especially in jet engines. Due to the high strength of these materials, their machinability parameters need to be analyzed. In this study, the effects of turning conditions on cutting forces and surface roughness during turning of Rene'41 superalloy using ceramic cutting tool inserts were examined. Machinability tests were conducted at three cutting speeds, feed rates and tools. Factors affecting the machinability of Rene'41 were optimized using the Taguchi method. According to the test results, the cutting force in the machining of Rene'41 superalloy is most affected by the increase in feed rate, and the effects of cutting speed and cutting tool material do not seem to be much. On the other hand, the factors affecting surface roughness are cutting speed, tool type and feed, respectively. The results may help understand the machinability and surface properties of Rene'41 during high-speed turning. Finally, the cutting parameters affecting the machinability of Rene'41 superalloy were optimized in terms of cutting forces and surface quality using the gray relational approach

🔖

Cite This Article

Altın, A., Tunalıoğlu, M. Ş., Taşkesen, A., Uzun, G., Altın, M. C. (2026). Optimization of Cutting Parameters in Machining of Rene'41 Nickel Based Super Alloy Using Gray Relational Analysis. Turkish Journal of Engineering, Volume: 10 Issue: 2. https://doi.org/10.31127/tuje.1805525

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (29)

  1. Canbay, C. A., & Özkul, İ. (2018). Aging Effects on Transformation Temperatures and Enthalpies for Tini Alloy. Turkish Journal of Engineering, 2(1), 7-11. https://doi.org/10.31127/tuje.327978
  2. Kalay, E., Nomer, A. E., & Kurgun, M. A. (2018). Investigation of Ni-Mn Based Shape Memory Alloy Variations Transformation Temperatures. Turkish Journal of Engineering, 2(3), 98-106. https://doi.org/10.31127/tuje.374215
  3. Inegbedion, F., & Orjı, J. (2023). Determination of the critical drop height and critical flow velocity of aluminum alloy (AL-91% Mg-8% Fe-0.4% Zn-0.2%) in gravity sand casting. Turkish Journal of Engineering, 7(2), 149-156. https://doi.org/10.31127/tuje.1077467
  4. Özkul, İ. (2019). Ball Burnishing Process Effects on Surface Roughness for Al 6013 Alloy. Turkish Journal of Engineering, 3(1), 9-13. https://doi.org/10.31127/tuje.421135
  5. Buldum, B. B., & Cagan, S. C. (2017). The Optimization of Surface Roughness of AZ91D Magnesium Alloy Using Anova in Ball Burnishing Process. Turkish Journal of Engineering, 1(1), 25-31. https://doi.org/10.31127/tuje.316860
  6. Canbay, C. A., Tekataş, A., & Ozkul, I. (2017). Fabrication of Cu-Al-Ni Shape Memory Thin Film by Thermal Evaporation. Turkish Journal of Engineering, 1(2), 70-75. https://doi.org/10.31127/tuje.316254
  7. Dye, D., Roder, B.A., Tin, S., Rist, M.A., James J.A., & Daymond, M.R. (2004). Modeling and measurement of residual stresses in a forged IN718 superalloy disc. Superalloys, 1, 315–322. https://doi.org/10.7449/2004/superalloys_2004_315_322.
  8. Das, N. (2010). Advances in nickel-based cast superalloys. Trans Indian Inst., 63, 265–274. https://doi.org/10.1007/s12666-010-0036-7.
  9. Buerstmayr, R., Theska, F., Webster, L., Lison-Pick, M.,& Primig, S. (2021). Correlative analysis of grain boundary precipitates in Ni-based superalloy Ren´e 41. Materials Characterization, 178,1-13. https://doi.org/10.1016/j.matchar.2021.111250.
  10. Duan, S., Liu, J., Wang, J., Tang, B., & Zhu, D. (2023). Anodic electrochemical behaviors of Inconel 718 and Rene 65 alloys in NaNO3 solution, Journal of Materials Research and Technology, 26, 7312-7328. https://doi.org/10.1016/j.jmrt.2023.09.014.
  11. Atabay, S.E., Sanchez-Mata, O., Muniz-Lerma J.A., & Brochu, M. (2021). Microstructure and mechanical properties of difficult to weld Rene 77 superalloy produced by laser powder bed fusion. Materials Science&Engineering A, 827, 1–14. https://doi.org/10.1016/j.msea.2021.142053.
  12. Rahmania K., & Nategh, S. (2008). Low cycle fatigue mechanism of Rene´ 80 at high temperature–high strain. Materials Science and Engineering A, 494, 385–390. https://doi.org/10.1016/j.msea.2008.04.067.
  13. MacSleyne, J., Uchic, M.D., Simmons J.P., & De Graef, D. (2009). Three-dimensional analysis of secondary γ precipitates in Rene´-88DT and UMF-20 superalloys. Acta Materialia, 57, 6251-6267. https://doi.org/10.1016/j.actamat.2009.08.053
  14. Kanea, W.M., Krupp, U., Jacobs T., & McMahon, C.J. (2005). On the mechanism of quench cracking in Rene 95 nickel-based superalloy. Materials Science and Engineering A, 402, 42-46. https://doi.org/10.1016/j.msea.2005.05.032.
  15. Wei, B., Liu, Z., Nong, B., Cao, B., Lv, X., Ren, Y., & Ai, Y. (2021). Microstructure, cracking behavior and mechanical properties of René 104 superalloy fabricated by selective laser melting. Journal of Alloys and Compounds, 867, 1-10. https://doi.org/10.1016/j.jallcom.2020.158377
  16. Murr, L. E., Martinez, E., Pan, X. M., Gaytan, S. M., Castro, J. A., Terrazas, C. A., Medina, F., Wicker, R. B., & Abbott, D. H. (2013). Microstructures of Rene 142 nickel-based superalloy fabricated by electron beam melting, Acta Materialia, 61, 4289-4296. http://dx.doi.org/10.1016/j.actamat.2013.04.002.
  17. Zeng, Y., Guo, J.Y., Dou, M., Xu, K.C., Li, L., & Zhao, Z.A. (2023). Microstructure characteristics of a Ren´e N5 Ni-based single-crystal superalloy prepared by laser-directed energy deposition. Additive Manufacturing, 61, 1-14. https://doi.org/10.1016/j.addma.2022.103363.
  18. Li, J., & Wang, H.M. (2010). Microstructure and mechanical properties of rapid directionally solidified Ni-base superalloy Rene'41 by laser melting deposition manufacturing. Materials Science and Engineering A, 527(18-19), 4823-4829. https://doi.org/10.1016/j.msea.2010.04.062.
  19. Mrozowski, N., Prilleux, A., Epifano, E., Desgranges, C., Hugues, J., & Monceau, D. (2024). Surface reactivity during a Hot Isostatic Pressing treatment of Ni-based superalloy René 77 specimens manufactured by Laser Powder Bed Fusion and Metal Inject Molding. Corrosion Science, Pre-Proof. https://doi.org/10.1016/j.corsci.2024.112119.
  20. Kitt, A.L., Mohr, L., Kerwin, L., Bhaduri, A., Seyyedhosseinzadeh, H., Dhakad, A., Kmiotek, D., Shen, C., Huang, S.Y., Kiedrowski, A., & Yuan, L. (2023). Physics-based crack formation model for Ren´e 80 in laser blown directed energy deposition: Theory and experiment,” Additive Manufacturing, 73, 1-12. https://doi.org/10.1016/j.addma.2023.103675.
  21. Tiley, J., Viswanathan, G.B., Srinivasan, R., Banerjee, R., Dimiduk, D.M., & Fraser, H.L. (2009). Coarsening kinetics of γ’ precipitates in the commercial nickel base Superalloy Rene' 88 DT. Acta Materialia, 57, 2538-2549. https://doi.org/10.1016/j.actamat.2009.02.010
  22. Lenthe, W.C., Echlin, M.P., Stinville, J.C., De Graefa, M., & Pollock, T.M. (2020). Twin related domain networks in René 88DT. Materials Characterization, 165, 1-9. https://doi.org/10.1016/j.matchar.2020.110365.
  23. Wei, B., Liu, Z.M., Cao, B., Nong, B.Z., Zhang, Y.Z., Ren, Y.K., Zhou, H., & Wei, S.Z. (2021). Cracking inhibition of nano-TiC reinforced René 104 superalloy fabricated by selective laser melting. Journal of Alloys and Compounds, 881, 1-11. https://doi.org/10.1016/j.jallcom.2021.160413
  24. Lavenstein, S., Crawford, B., Sim, G.D., Shade, P.A., Woodward, C., & El-Awady, J.A. (2018). High frequency in situ fatigue response of Ni-base superalloy Rene-N5 microcrystals. Acta Materialia, 144, 154-163. https://doi.org/10.1016/j.actamat.2017.10.049
  25. Yao, H., Yang, L., Bao, Z., Zhu S., & Wang, F. (2019). Low inter-diffusivity γ'-base bondcoats for single crystal superalloy René N5. I: Primary study of microstructures and oxidation behaviors at 1100 ºC. Corrosion Science, 147, 299–312. https://doi.org/10.1016/j.corsci.2018.11.021.
  26. Altin, A., Nalbant M., & Taskesen, A. (2007). The effects of cutting speed on tool wear and tool life when machining Inconel 718 with ceramic tools. Materials and Design, 28(9), 2518-2522. https://doi.org/10.1016/j.matdes.2006.09.004.
  27. Xu, F., Zhang, S., & Wu, K. (2018). Multi-response optimization design of tailor-welded blank (TWB) thin-walled structures using Taguchi-based gray relational analysis. Thin-Walled Structures, 131, 286-296. https://doi.org/10.1016/j.tws.2018.07.007.
  28. Kasman, S. (2013). Multi-response optimization using the Taguchi-based grey relational analysis: A case study for dissimilar friction stir butt welding of AA6082-T6/AA5754-H111,” International Journal of Advanced Manufacturing Technology, 68(1-4), 795-804. https://doi.org/10.1007/s00170-012-4720-0.
  29. Sahu, P.K., & Pal, S. (2015). Multi-response optimization of process parameters in friction stir welded AM20 magnesium alloy by Taguchi grey relational analysis. Journal of Magnesium and Alloys, 3(1),36-46. https://doi.org/10.1016/j.jma.2014.12.002.