Journals / Uludağ Üniversitesi Mühendislik Fakültesi Dergisi / 2020 / Cilt: 25 Sayı: 3

Effect of Calcination Temperature on Physicochemical and Structural Properties of Alumina Produced by Sol-Gel Process

SOL-JEL YÖNTEMİYLE ÜRETİLEN ALÜMİNANIN FİZİKOKİMYASAL VE YAPISAL ÖZELLİKLERİ ÜZERİNE KALSİNASYON SICAKLIĞININ ETKİSİ

Nihan Kaya(HİTİT ÜNİVERSİTESİ, MÜHENDİSLİK FAKÜLTESİ)0000-0001-8676-6768
Dilek Cantürk Öz(HİTİT ÜNİVERSİTESİ, MÜHENDİSLİK FAKÜLTESİ)0000-0002-1407-5631
Pages
1459–1478
Publication Date
2020-12-31
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

The characterization of the obtained products was carried out by FT-IR, BET, SEM, XRD, TGA/DTA and DSC analyzes and the physicochemical properties and phase transitions of alumina were examined and the effect of the calcination temperature on the structural properties of the final product was determined.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:Alumina, as a smooth, chemically inert, high-melting material and highly resistant to oxidation, corrosion, thermal and mechanical shocks, and abrasion, it is widely used in many industries such as electronics, cosmetics, health, and particularly in the ceramics industry.
📊
Key Findings & Data:Today, with the development of technology and the increase of production, alumina usage areas are increasing every year.
💡
Conclusion & Impact:The characterization of the obtained products was carried out by FT-IR, BET, SEM, XRD, TGA/DTA and DSC analyzes and the physicochemical properties and phase transitions of alumina were examined and the effect of the calcination temperature on the structural properties of the final product was determined.
🔬Design:Araştırma Makalesi
📍Scope:Comprehensive Sample
⚙️Variables:Sol-Jel Yöntemi · Kriyojel · Kalsinasyon

Abstract

Alumina, as a smooth, chemically inert, high-melting material and highly resistant to oxidation, corrosion, thermal and mechanical shocks, and abrasion, it is widely used in many industries such as electronics, cosmetics, health, and particularly in the ceramics industry. Today, with the development of technology and the increase of production, alumina usage areas are increasing every year. Alumina, which is an important mineral in industry because of its superior physical and technical properties, is currently produced from bauxite ore with Bayer process and it is an important problem to be able to contain impurities due to production from ore. In this study, it was aimed to convert alumina cryogel, synthesized by sol-gel method, to alumina form which has a wide usage area by calcining at 600-1300 oC at different temperatures. The characterization of the obtained products was carried out by FT-IR, BET, SEM, XRD, TGA/DTA and DSC analyzes and the physicochemical properties and phase transitions of alumina were examined and the effect of the calcination temperature on the structural properties of the final product was determined.

Özet

Alümina; sert, kimyasal olarak inert, yüksek erime noktasına sahip, oksidasyona, korozyona, termal ve mekanik şoklara ve aşınmaya karşı yüksek direnç gösteren bir malzeme olduğu için başta seramik endüstrisi olmak üzere elektronik, kozmetik ve sağlık gibi pek çok endüstride geniş uygulama alanı bulmaktadır. Günümüzde, teknolojinin gelişmesiyle ve üretimin artmasıyla birlikte alüminanın kullanım alanları da her geçen yıl artış göstermektedir. Üstün fiziksel ve teknik özellikleri sebebiyle endüstriyel açıdan önemli bir mineral olan alümina, genellikle boksit cevherinden Bayer prosesi ile üretilmekte ve cevherden üretim nedeniyle de safsızlıklar barındırabilmesi önemli bir sorun teşkil etmektedir. Bu çalışmada, sol-jel yöntemiyle sentezlenen alümina kriyojelin 600-1300 oC aralığında farklı sıcaklıklarda kalsine edilmesiyle, endüstriyel alanda geniş bir kullanım alanına sahip alümina formuna dönüştürülmesi amaçlanmıştır. Elde edilen ürünlerin karakterizasyonu FT-IR, BET, SEM, XRD, TGA/DTA ve DSC analizleri ile yapılmış ve alüminanın fizikokimyasal özellikleri ile faz geçişleri incelenerek, kalsinasyon sıcaklığının son ürünün yapısal özellikleri üzerine etkisi belirlenmiştir.

🔖

Cite This Article

Kaya, N., Öz, D. C. (2020). Effect of Calcination Temperature on Physicochemical and Structural Properties of Alumina Produced by Sol-Gel Process. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, Cilt: 25 Sayı: 3, 1459–1478. https://doi.org/10.17482/uumfd.750246

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (43)

  1. Al’myasheva, O.V., Korytkova, E.N., Maslov, A.V., Gusarov V.V. (2005) Preparation of nanocrystalline alumina under hydrothermal conditions, Inorganic Materials, 41(5), 460–467. doi:10.1007/s10789-005-0152-7
  2. Bai, P., Xing, W., Zhang, Z., Yan, Z. (2005) Facile synthesis of thermally stable mesoporous crystalline alumina by using a novel cation-anion double hydrolysis method, Materials Letters, 59, 3128–3131. doi:10.1016/j.matlet.2005.05.033
  3. Bono Jr., M.S., Anderson, A.M., Carroll, M.K. (2010) Alumina aerogels prepared via rapid supercritical extraction, Journal of Sol-Gel Science and Technology, 53, 216-226. doi: 10.1007/s10971-009-2080-5
  4. Brinker, C.J., Scherer, G.W. (1990) Sol-Gel Science The Physics and Chemistry of Sol-Gel Processing, Academic Press Inc., New York. doi: 10.1016/C2009-0-22386-5
  5. Cantürk Öz, D. ve Kaya, N. (2020) Sol-jel yöntemiyle üretilen alümina alkojelin fizikokimyasal ve yapısal özellikleri üzerine kurutma türünün etkisi, Politeknik Dergisi, 23(3), 657-669. doi: 10.2339/politeknik.456871
  6. Çerezci, T. (2008) Nikel Partikül Takviyeli Alumina Seramik Kompozitlerin Sentezi ve Karakterizasyonu, Yüksek Lisans Tezi, Sakarya Üniversitesi Fen Bilimleri Enstitüsü, Sakarya.
  7. Davis, K. (2010) Material review: Alumina (Al2O3), School of Doctoral Studies European Union Journal, 2, 109–114.
  8. Deng, S. (2006) Sorbent Technology, Encyclopedia of Chemical Processing, Taylor&Francis, Abingdon. doi: 10.1081/E-ECHP-120007963
  9. Diniz, C.F., Balzuweit, K., Mohallem, N.D.S. (2007) Alumina nanotubes: Preparation and textural, structural and morphological characterization, Journal of Nanoparticle Research, 9, 293–300. doi: 10.1007/s11051-005-9039-4
  10. Du, X., Su, X., Wang, Y., Li, J. (2009) Thermal decomposition of grinding activated bayerite, Materials Research Bulletin, 44, 660–665. doi: 10.1016/j.materresbull.2008.06.031
  11. Erdemoğlu, M., Birinci, M. ve Uysal, T. (2018) Kil minerallerinden alümina üretimi: Güncel değerlendirmeler, Politeknik Dergisi, 21(2), 387-396. doi: 10.2339/politeknik.386907
  12. He, F., Sui, C., He, X., Li, M. (2015) Facile synthesis of strong alumina-cellulose aerogels by a freeze-drying method, Materials Letters, 152, 9-12. doi: 10.1016/j.matlet.2015.03.058
  13. http://www.mta.gov.tr/v3.0/bilgimerkezi/boksit, Erişim Tarihi: 30.01.2020, Konu: Boksit Cevheri
  14. Huang, B., Bartholomew, C.H., Woodfield, B.F. (2014) Facile synthesis of mesoporous c-alumina with tunable pore size: the effects of water to aluminum molar ratio in hydrolysis of aluminum alkoxides, Microporous Mesoporous Mater., 183, 37–47. doi: 10.1016/j.micromeso.2013.09.007
  15. Keysar, S., Shter, G.E., De Hazan, Y., Cohen, Y., Grader, G.S. (1997) Heat treatment of alumina aerogels, Chemistry of Materials, 9, 2464–2467. doi: 10.1021/cm970208s
  16. Khosravi Mardkhe, M., Huang, B., Bartholomew, C.H., Alam, T.M., Woodfield, B.F. (2016) Synthesis and characterization of silica doped alumina catalyst support with superior thermal stability and unique pore properties, Journal of Porous Materials, 23, 475-487. doi: 10.1007/s10934-015-0101-z
  17. Kindl, B., Carlsson, D.J., Deslandes, Y., Hoddenbagh, J.M.A. (1991) Preparation of alumina ceramics: The use of boehmite sols as dispersing agents, Ceramics International, 17, 347–350. doi: 10.1016/0272-8842(91)90032-U
  18. Kumar, R., Prabhakar, V., Saini, J. (2013) Alumina, International Journal of Current Engineering and Technology, 3(5), 1679–1685.
  19. Kureti, S., Weisweiler, W. (2002) A new route for the synthesis of high surface area γ-aluminium oxide xerogel, Applied Catalysis A: General, 225, 251–259. doi: 10.1016/S0926-860X(01)00870-5
  20. Lamouri, S., Hamidouche, M., Bouaouadja, N., Belhouchet, H., Garnier, V., Fantozzi, G., Trelkat, J.F. (2017) Control of the γ-alumina to α-alumina phase transformation for an optimized alumina densification, Boletin de la Sociedad Espanola de Ceramica y Vidrio, 56(2), 47–54. doi: 10.1016/j.bsecv.2016.10.001
  21. Lee, G.W. (2013) Phase transition characteristics of flame-synthesized gamma-Al2O3 nanoparticles with heat treatment, Int. J. Chem. Nucl. Metall. Mater, 7(9), 699–702. doi: 10.5281/zenodo.1087982
  22. Livage, J., Sanchez, C., Henry, M., Doeuff, S. (1989) The chemistry of the sol-gel process, Solid State Ionics, 32–33, 633–638. doi: 10.1016/0167-2738(89)90338-X
  23. Masuda, T., Asoh, H., Haraguchi, S., Ono, S. (2015) Fabrication and characterization of single phase α-alumina membranes with tunable pore diameters, Materials, 8, 1350–1368. doi: 10.3390/ma8031350
  24. Matori, K.A., Wah, L.C., Hashim, M., Ismail, I., Mohd Zaid, M.H. (2012) Phase transformations of α-alumina made from waste aluminum via a precipitation technique, International Journal of Molecular Sciences, 13, 16812–16821. doi: 10.3390/ijms131216812
  25. Noordin, M.R., Liew, K.Y. (2010) RFID Technology, Security Vulnerabilities, and Countermeasures, Synthesis of Alumina Nanofibers and Composites, InTech Published, Croatian. doi: 10.5772/6668
  26. Padmaja, P., Pillai, P.K., Warrier, K.G.K., Padmanabhan, M. (2004) Adsorption isotherm and pore characteristics of nano alumina derived from sol-gel boehmite, Journal of Porous Materials, 11, 147–155. doi: 10.1023/B:JOPO.0000038010.54859.2f
  27. Piriyawong, V., Thongpool, V., Asanithi, P., Limsuwan, P. (2012) Preparation and characterization of alumina nanoparticles in deionized water using laser ablation technique, Journal of Nanomaterials, 2012, 1–7. doi: 10.1155/2012/819403
  28. Poco, J.F., Satcher, J.H., Hrubesh, L.W. (2001) Synthesis of high porosity, monolithic alumina aerogels, Journal of Non-Crystalline Solids, 285(1-3), 57-63. doi: 10.1016/S0022-3093(01)00432-X
  29. Rajaeiyan, A., Bagheri-Mohagheghi, M.M. (2013) Comparison of sol-gel and co-precipitation methods on the structural properties and phase transformation of γ and α-Al2O3 nanoparticles, Advances in Manufacturing, 1, 176–182. doi: 10.1007/s40436-013-0018-1
  30. Santos, P.S., Santos, H.S., Toledo, S.P. (2000) Standard transition aluminas: Electron microscopy studies, Materials Research, 3(4), 104–114. doi: 10.1590/S1516-14392000000400003
  31. Schaper, H., Van Reijen, L.L. (1984) A quantitative investigation of the phase transformation of gamma to alpha alumina with high temperature DTA, Thermochimica Acta, 77, 383-393. doi: 10.1016/0040-6031(84)87077-X
  32. Schneider, M., Baiker, A. (1995) Aerogels in catalysis, Catalysis Reviews, 37(4), 515–556. doi: 10.1080/01614949508006450
  33. Shen, S.C., Ng, W.K., Chen, Q., Zeng, X.T., Tan, R.B.H. (2007) Novel synthesis of lace-like nanoribbons of boehmite and γ-alumina by dry gel conversion method, Materials Letters, 61, 4280–4282. doi: 10.1016/j.matlet.2007.01.085
  34. Siahpoosh, S.M., Salahi, E., Hessari, F.A., Mobasherpour, I. (2017) Facile synthesis of γ-alumina nanoparticles via the sol-gel method in presence of various solvents, Sigma Journal of Engineering and Natural Sciences, 35(3), 441-456.
  35. Simon-Herrero, C., Caminero-Huertas, S., Romero, A., Valverde, J.L., Sanchez-Silva, L. (2016) Effects of freeze-drying conditions on aerogel properties, J. Mater. Sci., 51, 8977-8985. doi: 10.1007/s10853-016-0148-5
  36. Singh, R. (2012) Synthesis and Characterization of Hydroxyapatite, Yüksek Lisans Tezi, Thapar University School of Physics and Materials Science, Patiala.
  37. Sonmez, M.S., Kaplan, S.S., Altun, C., Acma, M.E. (2019) Production and characterization of alumina and steatite based ceramic insulators, Transactions of the Indian Ceramic Society, 78(3), 161-164. doi: 10.1080/0371750X.2019.1657954
  38. Tok, A.I.Y., Boey, F.Y.C., Zhao, X.L. (2006) Novel synthesis of Al2O3 nano-particles by flame spray pyrolysis, Journal of Materials Processing Technology, 178, 270–273. doi: 10.1016/j.jmatprotec.2006.04.007
  39. Wilson, S.J., Stacey, M.H. (1981) The porosity of aluminum oxide phases derived from well-crystallized boehmite: Correlated electron microscope, adsorption, and porosimetry studies, Journal of Colloid and Interface Science, 82(2), 507–517. doi: 10.1016/0021-9797(81)90392-1
  40. Yoldas, B.E. (1975) Alumina gels that form porous transparent Al2O3, Journal of Materials Science, 10, 1856-1860. doi: 10.1007/BF00754473
  41. Zu, G., Shen, J., Wei, X., Ni, X., Zhang, Z., Wang, J., Liu, G. (2011) Preparation and characterization of monolithic alumina aerogels, Journal of Non-Crystalline Solids, 357, 2903-2906. doi: 10.1016/j.jnoncrysol.2011.03.031
  42. Kindl, B., Carlsson, D.J., Deslandes, Y., Hoddenbagh, J.M.A. (1991) Preparation of alumina ceramics: The use of boehmite sols as dispersing agents, Ceramics International, 17, 347–350. doi: 10.1016/0272-8842(91)90032-U
  43. Lamouri, S., Hamidouche, M., Bouaouadja, N., Belhouchet, H., Garnier, V., Fantozzi, G., Trelkat, J.F. (2017) Control of the γ-alumina to α-alumina phase transformation for an optimized alumina densification, Boletin de la Sociedad Espanola de Ceramica y Vidrio, 56(2), 47–54. doi: 10.1016/j.bsecv.2016.10.001