SavedAdd your journal

Journals / Makina Tasarım ve İmalat Dergisi / 2026 / Cilt: 24 Sayı: 1

The Effect of Surface Treatments Applied in PVD Gold Coating Methods on Drilling Performance

Sementit Karbür Matkaplara Uygulanan Yüzey İşlemleri ve Pvd/Hipıms Altin Kaplamalarının Delme Performansına Etkisi

Hasan Kuş(ESKİŞEHİR OSMANGAZİ ÜNİVERSİTESİ, FEN BİLİMLERİ ENSTİTÜSÜ)0009-0008-1817-8380
Şükran Katmer(GAZİ ÜNİVERSİTESİ, TEKNOLOJİ FAKÜLTESİ)0000-0002-3641-2328
Çağla Gökbulut Avdan(Karcan Kesici Takım A.Ş.)0000-0002-8079-5792
Çağlar Yavaş(Karcan Kesici Takım A.Ş.)0000-0002-2242-8425
Sahin Coskun(ESKİŞEHİR OSMANGAZİ ÜNİVERSİTESİ, FEN BİLİMLERİ ENSTİTÜSÜ)0000-0002-9464-3132
Pages
12–21
Publication Date
2026-06-06
🏛️Bibliographic metadata and full text access for this article are provided via DergiPark.
DergiPark Record ↗
✨

AI Summary & Key Takeaways

AI Insight
⚡ TL;DR(Too Long; Didn't Read)

Results showed that HiPIMS coated tools exhibited lower cutting forces, less diameter deviation, and reduced wear, while surface treatments improved coating adhesion and extended tool life.

📌 3 Key Takeaways

🎯
Objective & Hypothesis:The geometric design and surface properties of cutting tools directly influence machining performance.
📊
Key Findings & Data:The effects of pre- and post-coating surface treatments on drilling performance were examined.
💡
Conclusion & Impact:Results showed that HiPIMS coated tools exhibited lower cutting forces, less diameter deviation, and reduced wear, while surface treatments improved coating adhesion and extended tool life.
🔬Design:Araştırma Makalesi
📍Scope:Comprehensive Sample
⚙️Variables:PVD (Physical Vapor Deposition) · HiPIMS · yüzey işlemleri

Abstract

The geometric design and surface properties of cutting tools directly influence machining performance. In drilling operations, the effects of tool geometry and coating characteristics on cutting forces, tool life, and surface quality become more pronounced. This study compares HiPIMS and cathodic arc techniques used to produce AlTiN coatings via PVD. The effects of pre- and post-coating surface treatments on drilling performance were examined. Experiments were conducted by drilling 4140 steel with Ø6.8 mm solid carbide drills. Results showed that HiPIMS coated tools exhibited lower cutting forces, less diameter deviation, and reduced wear, while surface treatments improved coating adhesion and extended tool life.

Özet

Talaşlı imalatta kesici takımların geometrik tasarımı ve yüzey özellikleri, işleme performansını doğrudan etkileyen faktörlerdir. Delme operasyonları, takım geometrisinin ve kaplama karakteristiklerinin kesme kuvvetleri, takım ömrü ve iş parçası yüzey kalitesindeki etkilerini daha belirgin ortaya koymaktadır. Bu çalışmada, PVD yöntemiyle elde edilen AlTiN kaplamalarda HiPIMS ve katodik ark teknikleri karşılaştırılmıştır. Kaplama öncesi ve sonrası uygulanan yüzey işlemlerinin delme performansına etkileri incelenmiştir. 4140 çeliğin Ø6,8 mm sementit karbür matkaplarla delinmesiyle yapılan denemelerde HiPIMS yöntemiyle kaplanmış takımların daha düşük kesme kuvveti, daha az çaptan sapma ve daha düşük takım aşınması sergilediğini ve yüzey işlemlerinin, kaplamanın alt tabakaya yapışmasını ve takım ömrünü artırdığı belirlenmiştir.

🔖

Cite This Article

Kuş, H., Katmer, Ş., Avdan, Ç. G., Yavaş, Ç., Coskun, S., *, H. K. (2026). The Effect of Surface Treatments Applied in PVD Gold Coating Methods on Drilling Performance. Makina Tasarım ve İmalat Dergisi, Cilt: 24 Sayı: 1, 12–21. https://doi.org/10.56193/matim.1908951

📄 Full Text PDF Viewer

📄

PDF görüntüleyici hazırlanıyor...

References (20)

  1. Jacob, S., Gangopadhyay, S., Satapathy, A., Mantry, S., Jha, B. B. Influences of micro-blasting as surface treatment technique on properties and performance of AlTiN coated tools, Journal of Manufacturing Processes, 2017, 29, 407-418.
  2. Bouzakis, K. D., Michailidis, N. Skardaris, G., Bouzakis,E., Biermann, D., Saoubi, R., Cutting with coated tools: Coating technologies, characterization methods and performance optimization, CRP annals, 2012, 61 (2), 703-723.
  3. Alfonso, E., Olaya, J., & Cubillos, G. Thin film growth through sputtering technique and its applications. Crystallization-Science and technology, 2012, 23, 11-12
  4. Panjan, P., Drnovšek, A., Gselman, P., Čekada, M., & Panjan, M. Review of growth defects in thin films prepared by PVD techniques. Coatings, 2020, 10(5), 447.
  5. Sanders, D. M., & Anders, A. 2000. Review of cathodic arc deposition technology at the start of the new millennium. Surface and Coatings Technology, 133, 78-90.
  6. Sonawane, S., Patil, A., & Kulkarni, R. (2023). Correlating the characterization and machining performance of advanced PVD coatings for dry turning. JOM, 75(12), 4562–4575.
  7. Sousa, V. F. C., Silva, F. J. G., Lopes, H., Casais, R. C. B., Baptista, A., Pinto, G., & Alexandre, R. (2021).
  8. Bouzakis, K. D., Skordaris, G., Michailidis, N., Asimakopoulos, A., & Erkens, G. (2005). Effect on PVD coated cemented carbide inserts cutting performance of micro-blasting and lapping of their substrates. Surface & Coatings Technology, 200, 128–132.
  9. Marchin, N., & Ashrafizadeh, F. (2021). Effect of carbon addition on tribological performance of TiSiN coatings produced by cathodic arc physical vapour deposition. Surface and Coatings Technology, 407, 126781.
  10. He, Q., DePaiva, J. M., Kohlscheen, J., Beake, B. D., & Veldhuis, S. C. (2021). Study of wear performance and tribological characterization of AlTiN PVD coatings with different Al/Ti ratios during ultra-high speed turning of stainless steel 304. International Journal of Refractory Metals and Hard Materials, 96, 105488.
  11. Kumar, A., Bauri, R., Naskar, A., & Chattopadhyay, A. K. (2021). Characterization of HIPIMS and DCMS deposited TiAlN coatings and machining performance evaluation in high speed dry machining of low and high carbon steel. Surface and Coatings Technology, 417, 127180.
  12. Sousa, V. F. C., Silva, F. J. G., Lopes, H., Casais, R. C. B., Baptista, A., Pinto, G., & Alexandre, R. (2021). Wear Behavior and Machining Performance of TiAlSiN-Coated Tools Obtained by dc MS and HiPIMS: A Comparative Study. Materials, 14(18), 5122.
  13. Reolon, L. W., Aguirre, M. H., Yamamoto, K., Zhao, Q., Zhitomirsky, I., Fox-Rabinovich, G., & Veldhuis, S. C. (2021). A Comprehensive Study of Al0.6Ti0.4N Coatings Deposited by Cathodic Arc and HiPIMS PVD Methods in Relation to Their Cutting Performance during the Machining of an Inconel 718 Alloy. Coatings, 11(6), 723.
  14. Y.K. Chou, H. Song, Tool nose radius effects on finish hard turning, J Mater Process Technology 148(2):259–268, 2004.
  15. J. Fulemova, Z. Janda, Influence of the cutting edge radius and the cutting edge preparation on tool life and cutting forces at inserts with wiper geometry, Procedia Engineering 69:565–573, 2014.
  16. Biermann, D., Wolf, M. and Assmuth, R. (2012) ‘Cutting edge preparation to enhance the performance of single lip deep hole drills’, Proc. 5th CIRP Conf. on High Performance Cutting, pp.172–177.
  17. Bordin, F.M. and Zeilmann R.P. (2014) ‘Effect of the cutting edge preparation on the surface integrity after dry drilling’, Proc. 2nd CIRP Conf. on Surface Integrity CIRP, Vol. 13, pp.103–107.
  18. Bouzakis, K.D., Bouzakis, E., Kombogiannis, S., Makrimallakis, S., Skordaris, G., Michailidis, N. and Zeman, P. (2014) ‘Effect of cutting edge preparation of coated tools on their performance in milling various materials’, CIRP Journal of Manufacturing Science and Technology, Vol. 7, No. 3, pp.264–273.
  19. Yang, X., Lin, H., Chen, Y., He, Y., & Shen, Z. (2025). Effect of AlTiN Coating Structure on the Cutting Performance of Cemented Carbide PCB Microdrills. Coatings, 15(5), 520.
  20. Sonawane, G. D., Bachhav, R., & Barnwal, A. (2024). Correlating the characterization and machining performance of advanced PVD coatings. JOM, 76, 313–326